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Fuel System Engineer Jobs (NOW HIRING)

As the Manager for Fuel Systems, you will lead a world-class team of approximately 65 engineering professionals within the Vehicle Hardware Engineering group. You aren't just managing a department ...

As the Manager for Fuel Systems, you will lead a world-class team of approximately 65 engineering professionals within the Vehicle Hardware Engineering group. You aren't just managing a department ...

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Fuel System Engineer information

See salary details

$53.5K

$127.2K

$167K

How much do fuel system engineer jobs pay per year?

As of Aug 3, 2026, the average yearly pay for fuel system engineer in the United States is $127,215.00, according to ZipRecruiter salary data. Most workers in this role earn between $98,000.00 and $157,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Fuel System Engineer, and why are they important?

To thrive as a Fuel System Engineer, you need a solid background in mechanical or aerospace engineering, with expertise in fluid dynamics and fuel system design. Familiarity with CAD software, simulation tools like MATLAB/Simulink, and industry standards such as SAE or FAA regulations is typically required. Strong problem-solving skills, attention to detail, and effective communication help you collaborate with multidisciplinary teams and address complex engineering challenges. These skills and qualifications are crucial for ensuring the safety, efficiency, and reliability of fuel systems in vehicles or aircraft.

What are some typical challenges Fuel System Engineers face when working on new vehicle models?

Fuel System Engineers often encounter challenges related to integrating fuel system components with evolving vehicle designs and stringent emissions regulations. Adapting to new materials, ensuring system compatibility with alternative fuels, and meeting safety standards are common hurdles. Additionally, close collaboration with teams such as powertrain engineers, designers, and regulatory compliance experts is essential to address these challenges efficiently and ensure smooth project delivery.

What does a Fuel System Engineer do?

A Fuel System Engineer is responsible for designing, developing, and optimizing the fuel systems used in vehicles, aircraft, or industrial equipment. Their work ensures the safe and efficient delivery, storage, and management of fuel from the tank to the engine. They collaborate with other engineering teams to integrate fuel systems into larger mechanical or aerospace projects, conduct tests, troubleshoot issues, and ensure compliance with safety and environmental regulations. This role requires strong knowledge of fluid dynamics, materials science, and system integration.

What is the difference between Fuel System Engineer vs Mechanical Engineer?

AspectFuel System EngineerMechanical Engineer
Required CredentialsBachelor's in Mechanical, Automotive, or Aerospace Engineering; certifications like ASE or OEM-specific trainingBachelor's in Mechanical Engineering; often similar certifications
Work EnvironmentAutomotive, aerospace, or industrial settings focusing on fuel systemsVarious industries including manufacturing, automotive, aerospace, and energy
Industry UsageDesign, testing, and optimization of fuel systemsDesign and analysis of mechanical systems, including engines and machinery

Fuel System Engineers focus specifically on designing and testing fuel delivery systems, while Mechanical Engineers have a broader scope in mechanical design and analysis. Both roles require similar educational backgrounds and certifications, but their work environments and industry applications differ.

More about Fuel System Engineer jobs
What cities are hiring for Fuel System Engineer jobs? Cities with the most Fuel System Engineer job openings:
What states have the most Fuel System Engineer jobs? States with the most job openings for Fuel System Engineer jobs include:
Infographic showing various Fuel System Engineer job openings in the United States as of July 2026, with employment types broken down into 96% Full Time, 1% Part Time, and 3% Contract. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $127,215 per year, or $61.2 per hour.

Propulsion & Fuel System Engineer (Mid-Level or Senior)

Boeing

North Charleston, SC • On-site

Full-time

Medical, Life, Retirement

Posted 19 days ago


Boeing rating

8.5

Company rating: 8.5 out of 10

Based on 610 frontline employees who took The Breakroom Quiz

34th of 536 rated manufacturers


Job description

Propulsion & Fuel System Engineer (Mid-Level or Senior)

Company:

The Boeing Company

Boeing Commercial Airplanes (BCA) is seeking a Propulsion & Fuel System Engineer (Mid-Level or Senior) to join the 787 Propulsion Charleston Team in North Charleston, SC.

This role combines engineering analysis, systems integration, and hands-on factory and delivery support at our Charleston final assembly and delivery centers and Charleston Propulsion center. You'll work in a collaborative, multidisciplinary, agile environment using modern tools and practices, with strong opportunities for technical and leadership professional development. In addition, you will contribute to critical aircraft programs that directly affect safety, performance, and quality of customer aircraft deliveries. Help shape Fuel System performance and integration solutions, working closely with our engine and system suppliers to support production and delivery of 787 aircraft. Work with a supportive, innovative, and solution driven team focused on serving our customers and delivering products that connect people around the world.

Our team is currently hiring for a broad range of experience levels including Mid-Level (Level 3) or Senior (Level 4) System Engineers.

Primary Responsibilities:

  • Lead integration of propulsion and fuel system changes across airplane systems, developing robust design solutions to support product improvements

  • Plan, oversee, review, and approve engineering products and deliverables for the team, ensuring safety, quality, and timeliness

  • Maintain Boeing design oversight for supplierprovided fuel system components; review and approve supplier drawings, engineering change proposals, and configuration updates

  • Engage suppliers to define, plan, and execute qualification testing and manage supplierinitiated design modifications

  • Manage Boeing Specification Control Document (SCD) requirements, including revisions and new SCD development

  • Provide onsite factory and delivery support in North Charleston: troubleshoot fuel system issues on the production line, support production holds, perform predelivery inspections, and assist with delivery acceptance

  • Investigate and resolve fleet, production, and supplier issues (Service Requests, Notices of Escape, NonConformances, Engineering Liaison Requests, Change Notices, etc.) to maintain production flow and delivery schedules

  • Coordinate, develop, and publish test plans, procedures, and reports; analyze test, certification, and production data to support timely dispositions

  • Analyze system performance data to support safety, compliance, and airworthiness investigations; create and update system safety analyses and airworthiness limitations for the 787

  • Coordinate across internal partners (Electromagnetic Effects (EME), Reliability Maintainability and Testability (RM&T), Airplane Safety Engineering (ASE), Structures/Stress, Flight Test, Service Engineering, Production, Ground Ops, Regulatory Administration, etc.) to meet project goals and aircraft delivery milestones

  • Communicate project status, risks, issues, and opportunities to Propulsion and Program leadership; represent Boeing professionally with suppliers, delivery teams, and external partners

  • Work with general supervision, selfdirecting activities based on customer, product, and stakeholder needs

Basic Qualifications (Required Skills/Experience):

  • Bachelor of Science degree in Engineering, Engineering Technology (including Manufacturing Technology), Computer Science, Data Science, Mathematics, Physics, Chemistry or non-US equivalent qualifications directly related to the work statement

  • 5+ years of experience working in an engineering discipline

  • Willing and able to travel 10-20% of the time, both domestically and internationally.

Preferred Qualifications (Desired Skills/Experience):

  • Level 4: 9+ years of experience working in an engineering discipline application.

  • 3+ years of experience in Propulsion Engineering

  • Ability to lead a team, including training and mentoring more junior engineers who will contribute to the team's success.

  • Demonstrated ability to understand and resolve complex engine installation and integration problems across structural, systems, and certification domains.

  • Experience leading system integration, supplier oversight, and technical decisionmaking in aerospace or related industries.

  • Proven ability to plan and execute qualification testing, produce technical documentation (interface drawings, installation reports, test procedures), and manage configuration and requirements.

  • Knowledge of airplane safety, certification, and applicable regulations.

  • Knowledge of Aircraft Fuel System equipment design, development, & certification, and Understanding of the principles of fluid mechanics.

  • Experience working Continued Operational Safety Program (COSP) process.

  • Familiar with ENOVIA, CSDT, REDARS, ETAC, IVX, IVT, CATIA (PDM, MatLab, Velocity a plus)

  • Familiar with establishing RCCAs/BPSMs/fault trees/cause maps

  • Able to work effectively with the entire value stream to accomplish desired results

  • Understanding of large transport category aircraft certification process is preferred

  • Experience with 14-CFR-Part 25 certification

Conflict of Interest:

Successful candidates for this job must satisfy the Company's Conflict of Interest (COI) assessment process.

Drug Free Workplace:

Boeing is a Drug Free Workplace where post offer applicants and employees are subject to testing for marijuana, cocaine, opioids, amphetamines, PCP, and alcohol when criteria is met as outlined in our policies.

Pay & Benefits:

At Boeing, we strive to deliver a Total Rewards package that will attract, engage and retain the top talent. Elements of the Total Rewards package include competitive base pay and variable compensation opportunities.

The Boeing Company also provides eligible employees with an opportunity to enroll in a variety of benefit programs, generally including health insurance, flexible spending accounts, health savings accounts, retirement savings plans, life and disability insurance programs, and a number of programs that provide for both paid and unpaid time away from work.

The specific programs and options available to any given employee may vary depending on eligibility factors such as geographic location, date of hire, and the applicability of collective bargaining agreements.

Pay is based upon candidate experience and qualifications, as well as market and business considerations.

Mid-Level (Level 3): $112,200 - $151,800

Senior (Level 4): $136,850 - $185,150

Language Requirements:

Not Applicable

Education:

Bachelor's Degree or Equivalent

Relocation:

This position offers relocation based on candidate eligibility.

Export Control Requirement:

This position must meet U.S. export control compliance requirements. To meet U.S. export control compliance requirements, a "U.S. Person" as defined by 22 C.F.R. 120.62 is required. "U.S. Person" includes U.S. Citizen, U.S. National, lawful permanent resident, refugee, or asylee.

Safety Sensitive:

This is not a Safety Sensitive Position.

Security Clearance:

This position does not require a Security Clearance.

Visa Sponsorship:

Employer will not sponsor applicants for employment visa status.

Contingent Upon Award Program

This position is not contingent upon program award

Shift:

Shift 1 (United States of America)

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Boeing is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, national origin, gender, sexual orientation, gender identity, age, physical or mental disability, genetic factors, military/veteran status or other characteristics protected by law.

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