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Fuel System Design Engineer Jobs in Philadelphia, PA

Systems Design Engineer I

Camden, NJ · On-site

$95K - $115K/yr

Develop system design documentation, including system descriptions, design specifications, engineering calculations, and technical reports. * Support the development, verification, and management of ...

Description Senior Hardware Design Engineer Release Date: June 24, 2026 Position • Senior ... Key Responsibilities Product Development & System Design • Lead the design and development of ...

Design engineering systems in compliance with specifications, codes, and client requirements for overhead and subsurface utility projects * Use engineering judgment and problem-solving skills to ...

Design engineering systems in compliance with specifications, codes, and client requirements for overhead and subsurface utility projects * Use engineering judgment and problem-solving skills to ...

Design engineering systems in compliance with specifications, codes, and client requirements for overhead and subsurface utility projects * Use engineering judgment and problem-solving skills to ...

Mechanical Design Engineer

Souderton, PA

$76K - $104K/yr

CHL Systems is hiring a Mechanical Design Engineer to design and develop custom automation, conveyor, packaging, and material handling equipment. This is not repetitive design work. Each project ...

Design engineering systems in compliance with specifications, codes, and client requirements for overhead and subsurface utility projects * Use engineering judgment and problem-solving skills to ...

Design Engineer

Kennett Square, PA · On-site

$55 - $125/hr

Nuclear Design Engineer Lusby, MD (Remote) Compensation: $55 - $125 per hour Long-term contract ... system issues, leading engineering initiatives, and ensuring compliance with industry standards.

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Fuel System Design Engineer information

See Philadelphia, PA salary details

$50K

$119.7K

$175.1K

How much do fuel system design engineer jobs pay per year?

As of Jul 30, 2026, the average yearly pay for fuel system design engineer in Philadelphia, PA is $119,667.00, according to ZipRecruiter salary data. Most workers in this role earn between $100,900.00 and $138,200.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Fuel System Design Engineer, and why are they important?

To thrive as a Fuel System Design Engineer, you need a solid background in mechanical or aerospace engineering, a strong understanding of fluid dynamics, and relevant experience in fuel system components. Familiarity with CAD software (such as CATIA or SolidWorks), simulation tools, and industry standards is typically required, alongside certifications like Professional Engineer (PE) licensure. Excellent problem-solving abilities, teamwork, and clear communication skills set outstanding candidates apart in this role. These skills and qualities ensure the safe, efficient, and innovative design of fuel systems that meet stringent regulatory and performance requirements.

What is the difference between Fuel System Design Engineer vs Mechanical Engineer?

AspectFuel System Design EngineerMechanical Engineer
CredentialsBachelor's in Mechanical, Automotive, or Aerospace Engineering; specialized training in fuel systemsBachelor's in Mechanical Engineering; broader engineering focus
Work EnvironmentAutomotive, aerospace, or industrial settings focusing on fuel systemsVarious industries including manufacturing, automotive, aerospace, and energy
Industry UsageSpecific to fuel system design and integrationGeneral engineering tasks across multiple systems

The Fuel System Design Engineer specializes in designing and developing fuel delivery systems, while the Mechanical Engineer has a broader role in mechanical systems. Both roles require similar educational backgrounds but differ in focus and industry application.

What are some typical challenges faced by Fuel System Design Engineers when collaborating with cross-functional teams?

Fuel System Design Engineers often work closely with teams from mechanical, electrical, and manufacturing disciplines to ensure that fuel system components integrate seamlessly with the overall vehicle architecture. A common challenge is balancing conflicting requirements, such as safety standards, cost targets, and spatial constraints, while meeting performance goals. Clear communication and early alignment with stakeholders are crucial to avoid costly redesigns and ensure the system meets all regulatory and operational demands. Being adaptable and proactive in problem-solving helps Fuel System Design Engineers navigate these interdisciplinary challenges effectively.

What are Fuel System Design Engineers?

Fuel System Design Engineers are specialized engineers who design, develop, and test fuel systems for vehicles, aircraft, or industrial equipment. Their work involves ensuring that fuel delivery systems are efficient, safe, and meet regulatory standards. They collaborate with other engineering teams to integrate fuel systems with engines and other components, and use tools like CAD software for system modeling. These engineers also analyze system performance, troubleshoot issues, and may be involved in testing prototypes or supporting production. The role requires strong knowledge of fluid dynamics, materials, and safety regulations.
What are popular job titles related to Fuel System Design Engineer jobs in Philadelphia, PA? For Fuel System Design Engineer jobs in Philadelphia, PA, the most frequently searched job titles are:
What job categories do people searching Fuel System Design Engineer jobs in Philadelphia, PA look for? The top searched job categories for Fuel System Design Engineer jobs in Philadelphia, PA are:

Design Engineer- Single Use System & Components

NEWAGE INDUSTRIES INC

Southampton, PA

$96K - $132K/yr

Other

Re-posted 28 days ago


Job description

Description

The Design Engineer - Single Use Systems and Components is responsible for the design, development, validation, and troubleshooting of single use assemblies and components used in Bio Pharmaceutical manufacturing. This role serves as a key technical resource, collaborating closely with Commercial teams, customers, and internal departments to deliver compliant, and reliable solutions aligned with regulatory and customer requirements. The Design Engineer supports customer driven product designs for contract manufacturing while contributing to cross functional initiatives, product improvements, cost reduction efforts, and issue resolution across existing product lines. All design work must be executed in accordance with current Quality Management System (QMS) requirements.


Key Job Responsibilities:

Develop detailed designs for single use systems and components in accordance with industry standards and customer specifications.

Collaborate with Sales and Engineering to define customer requirements, system specifications, and appropriate technical solutions.

Evaluate customer needs and provide solutions using existing or new products.

Troubleshoot product and system issues and deliver tailored technical resolutions.

Resolve technical issues related to manufactured and purchased components to ensure performance, manufacturability, and customer satisfaction.

Create assemblies and detailed drawings using CAD tools.

Develop specifications, bills of materials, technical packets, assist in creation of assembly instructions, and work instructions for custom designs.

Support development and execution of verification and validation protocols for new systems and components.

The SUS Engineer is responsible for writing, executing, and concluding engineering test protocols for functional and performance testing of Single Use Systems and components in compliance with GMP.

Perform technical evaluations and lead assembly of proofs of concept (POCs).

Prepare technical documentation including validation reports and risk assessments.

Ensure designs meet applicable regulatory standards (e.g., ASME BPE, FDA, ISO).

Work closely with Manufacturing Engineering, Quality, and Production teams throughout project execution.

Participate in customer design reviews and provide technical guidance during project delivery.

Diagnose design and system issues, delivering timely solutions to maintain project schedules and quality.

Identify opportunities for design optimization and cost reduction.

Maintain strong knowledge of company products, technologies, and emerging trends in biopharmaceutical equipment and components.

Collaborate with Manufacturing to understand production processes and apply this knowledge to system design.

Assist Supply Chain in evaluating supplier options and sourcing components that meet customer requirements.




Requirements

Education, Skills and Experience Requirements:

Bachelor's degree (B.S.) , or 5+ years related experience

5+ years in design engineering, preferably in Bio-Pharm or life sciences single use systems, with experience leading projects.

Hands-on experience with CAD software (SolidWorks, AutoCAD, or similar).

Strong understanding of fluid systems, pressure vessels, and sanitary design principles.

Knowledge of validation practices and regulatory compliance (GMP, ASME BPE).

Excellent problem-solving and communication skills.