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Foam Injection Molding Jobs (NOW HIRING)

WILMINGTON MACHINERY LLC

Controls Engineer

Wilmington, NC · On-site

$105K - $125K/yr

Competitive, based on experience About Wilmington Machinery Wilmington Machinery is a recognized leader in designing and manufacturing large-scale low-pressure injection molding (structural foam ...

WILMINGTON MACHINERY LLC

Controls Engineer

Wilmington, NC · On-site

$76K - $98K/yr

Competitive, based on experience About Wilmington Machinery Wilmington Machinery is a recognized leader in designing and manufacturing large-scale low-pressure injection molding (structural foam ...

Petmate

Tool Setter 3

Arlington, TX · On-site

... mold issues including tie back installations, water lines, hydraulics, electrical connections, pneumatics and auxiliary equipment.  Build, repair, and install structural foam injection nozzles.  ...

W3Global Inc.

Mold Designer

Cedar Rapids, IA · On-site

$30 - $40/hr

Design plastic injection molds and structural foam molds based on OEM-supplied part models and engineering specifications. * Ensure designs meet quality, safety, and manufacturing standards.

Cambro

Oversees new injection mold preparation, EOA or foam fixture, rotational mold, and/or secondary tooling construction. * Manages, supervises, and follows up on repairs or modifications done in-house ...

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Foam Injection Molding information

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How much do foam injection molding jobs pay per hour?

As of Sep 13, 2026, the average hourly pay for foam injection molding in the United States is $18.36, according to ZipRecruiter salary data. Most workers in this role earn between $15.38 and $20.67 per hour, depending on experience, location, and employer.

What is foam injection molding?

Foam injection molding is a manufacturing process that combines standard plastic injection molding with a foaming agent to produce lightweight plastic parts. During the process, a foaming agent is mixed with the plastic resin, which creates a cellular structure within the molded part, reducing its density while maintaining strength. This technique is commonly used to make parts that require weight reduction, improved insulation, or reduced material costs. Foam injection molding is widely used in automotive, packaging, and construction industries.

What are the key skills and qualifications needed to thrive as a foam injection molding technician?

To thrive as a Foam Injection Molding Technician, you need a solid understanding of polymer science, mechanical aptitude, and experience with manufacturing processes, often supported by a high school diploma or technical training. Familiarity with injection molding machines, quality control systems, and safety protocols, as well as certifications like RJG or Paulson Training, are typical technical requirements. Attention to detail, problem-solving abilities, and effective communication are essential soft skills for identifying defects and optimizing production. These skills ensure consistent product quality, efficient operations, and a safe working environment in a highly technical and fast-paced manufacturing field.

What are some common challenges faced by foam injection molding technicians, and how can they be managed on the job?

Foam injection molding technicians often encounter challenges such as maintaining consistent foam density, preventing defects like voids or sink marks, and adjusting parameters for different materials. These issues require careful monitoring of machine settings, mold temperatures, and raw material quality. Effective communication with team members, including quality control and maintenance, is essential to quickly resolve production issues. Staying updated with standard troubleshooting practices and collaborating during shift handovers can help ensure smooth operations.

What is the difference between Foam Injection Molding vs Plastic Molding Technician?

AspectFoam Injection MoldingPlastic Molding Technician
CredentialsTechnical certifications in foam molding, machinery operationCertifications in plastic molding processes, safety standards
Work EnvironmentManufacturing plants with foam and plastic injection equipmentPlastic manufacturing facilities, assembly lines
Industry UsageAutomotive, packaging, furniture industriesConsumer goods, automotive, electronics industries

Foam Injection Molding and Plastic Molding Technicians both operate injection molding equipment, but foam molding focuses on creating foam-filled products, while plastic molding produces solid plastic parts. Their skills overlap in machinery operation and safety protocols, but their materials and end products differ significantly.

What cities are hiring for Foam Injection Molding jobs?

Cities with the most Foam Injection Molding job openings:

What other helpful pages are available for Foam Injection Molding?

Other pages related to Foam Injection Molding:

Infographic showing various Foam Injection Molding job openings in the United States as of September 2026, with employment types broken down into 1% As Needed, 86% Full Time, 7% Part Time, 2% Contract, and 4% Nights. Highlights an 93% Physical, 2% Hybrid, and 5% Remote job distribution, with an average salary of $38,189 per year, or $18.4 per hour.

Controls Engineer

Wilmington, NC • On-site

WILMINGTON MACHINERY LLC
Plastics Product Manufacturing • 11 - 50 employees
Learn more about WILMINGTON MACHINERY LLCexternal

$105K - $125K/yr

Full-time

Medical, Dental, Retirement, PTO

Re-posted 2 days ago

Job description

Benefits:
  • Dental insurance
  • Health insurance
  • Paid time off
  • 401(k)
  • 401(k) matching

Controls EngineerLocation: Wilmington, NC
Job Type: Full-time, On-site
Salary: Competitive, based on experience
About Wilmington Machinery
Wilmington Machinery is a recognized leader in designing and manufacturing large-scale low-pressure injection molding (structural foam), injection molding, and blow molding machinery. We serve a global customer base and are dedicated to innovation, quality, and customer satisfaction.
Job Summary
We are seeking an experienced Controls Engineer to develop, program, and optimize electrical control systems for our machinery. The ideal candidate will work collaboratively with mechanical and electrical engineering to deliver reliable, high-performance machines, ensure compliance with industry standards, and support manufacturing operations.
Key Responsibilities
•       PLC & HMI Development – Program, troubleshoot, and optimize PLC and HMI systems using ladder logic and other industrial programming languages to ensure seamless machine control
•       Electrical System Design – Design electrical control panels, select components, and create schematic drawings
•       Machine Integration – Work closely with mechanical and electrical engineers to develop efficient hardware-software interfaces for large machines with significant hydraulic, pneumatic, and motion systems
•       Safety & Compliance – Ensure designs meet industry safety standards, including NFPA 79 and applicable machine safety requirements
•       Manufacturing Support – Assist manufacturing personnel in troubleshooting and resolving electrical and control system issues on the production floor
•       Customer Requirements – Develop control solutions that meet customer specifications while ensuring manufacturability and long-term reliability
•       Continuous Improvement – Implement innovative control strategies to improve machine performance, cycle time, and process consistency
•       Technical Support – Provide expertise in diagnosing and resolving control system and electrical malfunctions
Qualifications & Skills
Education

•       Bachelor’s degree in Electrical Engineering, Controls Engineering, or a related field preferred; strong candidates with an Associate’s degree and extensive relevant experience will be considered
Experience

•       Minimum 5 years in a similar controls engineering role, preferably in industrial automation or custom machinery manufacturing
•       Experience with plastics processing equipment or large primary processing machinery (injection molding, structural foam, or blow molding) strongly preferred
Technical Expertise

•       Strong proficiency in ladder logic programming (Allen-Bradley preferred; Siemens experience a plus)
•       Experience with HMI development and integration
•       Solid knowledge of electrical wiring practices and machine tool control systems
•       Understanding of AC/DC motors, power distribution, servo systems, VFDs, and industrial automation
•       Familiarity with motion control and hydraulic/pneumatic system integration on large industrial machines
•       Proficiency in AutoCAD, AutoCAD Electrical, EPLAN, or similar software for electrical schematics
Soft Skills

•       Strong problem-solving and analytical skills
•       Excellent communication and teamwork abilities
•       Ability to work independently with minimal supervision and effectively in a cross-functional team
What We Offer
•       Competitive pay with overtime opportunities
•       Per diem, travel reimbursement, and company credit card
•       401(k) with company match
•       Health and dental insurance
•       Paid time off and holidays
•       Tight-knit team culture with direct access to engineering and manufacturing
Additional Information
•       Must pass a pre-employment drug screening and background check
•       This is an on-site position in Wilmington, NC