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Foam Design Engineer Jobs (NOW HIRING)

Lava-Island

Design & Automation Engineer

Aurora, CO · On-site

$100 - $125/hr

... foam pits, and race down slides while families share pizza and celebrate birthdays in the party ... Design and refine warehouse automation and machine programming, using iLogic and Inventor's API, as ...

Socket.dev

Design & Automation Engineer

Aurora, CO · On-site

$100 - $125/hr

... foam pits, and race down slides while families share pizza and celebrate birthdays in the party ... Design and refine warehouse automation and machine programming, using iLogic and Inventor's API, as ...

Lava Island

Design & Automation Engineer

Aurora, CO · On-site

$85K - $95K/yr

... foam pits, and race down slides while families share pizza and celebrate birthdays in the party ... Design and refine warehouse automation and machine programming, using iLogic and Inventor's API, as ...

Lava Island

Design & Automation Engineer

Aurora, CO · On-site

... foam pits, and race down slides while families share pizza and celebrate birthdays in the party ... Design and refine warehouse automation and machine programming, using iLogic and Inventor's API, as ...

Johnson Controls

Territory Manager - Foam

Baton Rouge, LA · On-site

$87K - $136K/yr

In this role, you will help grow our foam and fixed systems business across the Gulf Central ... design estimator, etc. * Business degree in Business, Marketing, Engineering or related field ...

Johnson Controls

Territory Manager - Foam

Houston, TX

$87K - $136K/yr

In this role, you will help grow our foam and fixed systems business across the Gulf Central ... design estimator, etc. * Business degree in Business, Marketing, Engineering or related field ...

Johnson Controls

Territory Manager - Foam

Irving, TX

$87K - $136K/yr

In this role, you will help grow our foam and fixed systems business across the Gulf Central ... design estimator, etc. * Business degree in Business, Marketing, Engineering or related field ...

Magna

Foam Process Engineer

Shepherdsville, KY · On-site

Our capabilities include market and consumer research; full concept development; design and ... Engineering degree highly preferred or combination of equivalent work experience and education

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Foam Design Engineer information

See salary details

$40.5K

$88.2K

$158.5K

How much do foam design engineer jobs pay per year?

As of Sep 9, 2026, the average yearly pay for foam design engineer in the United States is $88,150.00, according to ZipRecruiter salary data. Most workers in this role earn between $68,000.00 and $98,500.00 per year, depending on experience, location, and employer.

What does a foam design engineer do?

A Foam Design Engineer specializes in designing and developing foam products used in various industries, such as automotive, packaging, furniture, and construction. They work with materials like polyurethane, polystyrene, and other foams to create solutions that meet specific performance, safety, and cost requirements. Their responsibilities often include selecting appropriate materials, creating CAD models, prototyping, testing, and collaborating with manufacturing teams to ensure product quality and efficiency. Foam Design Engineers also stay up to date with advances in materials science and manufacturing technologies to improve product performance. This role requires a strong background in engineering principles, material science, and computer-aided design.

What are some common challenges faced by foam design engineers when developing new products?

Foam Design Engineers often encounter challenges related to balancing material properties, such as density and durability, with manufacturing constraints and client specifications. Achieving the desired performance—like cushioning, insulation, or structural support—while optimizing for cost and production efficiency can be complex. Additionally, collaborating closely with material scientists, product designers, and manufacturing teams is essential to ensure the final product meets safety and quality standards. Iterative prototyping and testing are common, requiring adaptability and strong problem-solving skills.

What are the key skills and qualifications needed to thrive as a foam design engineer, and why are they important?

To thrive as a Foam Design Engineer, you need a solid background in materials science, mechanical engineering, and CAD design, often supported by a relevant engineering degree. Proficiency with 3D modeling software (such as SolidWorks or AutoCAD), knowledge of foam manufacturing processes, and familiarity with testing standards are typically required. Strong problem-solving skills, attention to detail, and effective communication help you collaborate with cross-functional teams and address design challenges. These skills ensure the development of innovative, high-performance foam products that meet both technical specifications and customer needs.

What is the difference between Foam Design Engineer vs Foam Manufacturing Technician?

AspectFoam Design EngineerFoam Manufacturing Technician
CredentialsBachelor's degree in engineering or related fieldTechnical diploma or certification in manufacturing or technical skills
Work EnvironmentDesign labs, R&D facilities, engineering officesManufacturing plants, production lines
Industry UsageDesigning foam products, developing new materialsOperating machinery, quality control in foam production

The Foam Design Engineer focuses on creating and developing foam products through design and testing, while the Foam Manufacturing Technician handles the production process, operating equipment, and ensuring quality in foam manufacturing. Both roles are essential in the foam industry but differ in responsibilities and work settings.

What are popular job titles related to Foam Design Engineer jobs?

For Foam Design Engineer jobs, the most frequently searched job titles are:

Infographic showing various Foam Design Engineer job openings in the United States as of September 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $88,150 per year, or $42.4 per hour.

Foam Operations Technician

Webster, TX • On-site

Rothe Development
Manufacturing • 51 - 200 employees
Learn more about Rothe Developmentexternal

$60 - $80/hr

Other

Posted 15 days ago

Job description

The Cargo Mission Contract currently has an opening for a Foam Operations Technician to work in our Webster, Texas office. This is an exciting opportunity to use your fabrication experience to provide mission support for NASA. This position will provide hands-on fabrication support of foam, plastic, and textile products to our cargo and engineering teams through use of hand tools, additive manufacturing, and CNC machining. The ideal candidate must be willing to embrace a culture of safety, showcase exceptional teamwork, problem-solving, quality, and excel when provided training and work the necessary hours to complete the task assigned within the provided schedule demands.

US Citizenship or US Permanent Residency and the ability to successfully obtain a Public Trust Security Clearance are required.

Primary Responsibilities:
  • Assist the CMC Foam Operations team by providing manufacturing support to fabricate protective foam assemblies for the protection of hardware being flown to the International Space Station. Additional duties will include providing hands-on support for prototyping, 3D printing, soft goods, electronic, and mechanical components or equipment builds.
  • Fabricate custom foam launch stowage solutions
  • Program and operate 3D printers
  • Operate 3-Axis CNC Machines
  • Perform hands-on fabrication of contract products
  • Provide technical engineering support and perform steps via work authorizing documents
  • Support mockup design and development
  • Move furniture, support lab organization, facility maintenance, and cleaning as required
Minimum Qualifications:
  • High School diploma or equivalent, and 2+ years of related experience in manufacturing, design, or NASA cargo processing
  • Comprehensive experience in the use of powered and unpowered tools to fabricate end items
  • Thorough understanding of how to read and implement requirements from engineering drawings
  • Experience with mockup fabrication
  • Experience in operating CNC machinery
  • Experience in additive manufacturing
  • Experience in computer-aided drafting (CAD) software
Preferred Qualifications:
  • Experience supporting NASA Programs
  • Experienced in running and programming additive manufacturing systems
  • Experience in Creo software
  • Experience in Simplify3D software
  • Experience in Foam or other soft goods Fabrication
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