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Foam Design Engineer Jobs (NOW HIRING)

Arhaus

Foam CAD Engineer (TB)

Conover, NC · On-site

DUTIES AND RESPONSIBILITIES • Design and draft 2D and 3D models of foam products using CAD software. • Interpret project briefs and collaborate with clients, engineers, and designers to ...

Arhaus

Foam CAD Engineer (TB)

Conover, NC · On-site

DUTIES AND RESPONSIBILITIES • Design and draft 2D and 3D models of foam products using CAD software. • Interpret project briefs and collaborate with clients, engineers, and designers to ...

xdof.ai

Product Design Engineer

San Mateo, CA · On-site

$100 - $125/hr

We're looking for a Mechanical/Product Design Engineer who obsesses over form as much as function ... Manage prototyping cycles -- from early foam models to functional EVT/DVT/PVT builds * Work cross ...

SSI Fabricated

Mechanical Design Engineer

Middletown, OH · On-site

$72K - $97K/yr

SSI Fabricated Design Engineer Are you a hands-on engineer who thrives on solving complex piping ... foam systems. * Assist in preparing accurate cost estimates and competitive quotations by ...

Nelson Container Corp.

Be Seen First

CDL A Truck Driver Local

Germantown, WI · On-site

$60K - $90K/yr

These containers may be printed with multiple colors, and may be combined with protective inner packing, produced from corrugated material, paperboard cushioning, or foam. Design/Engineering ...

spidf

Engineer, Manufacturing (ISO Poly Foam)

Portage, MI · On-site

$68K - $88K/yr

The engineer works closely with product design, manufacturing, quality, and suppliers to ensure foam materials meet customer specifications, cost targets, and automotive quality standards.

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Foam Design Engineer information

See salary details

$40.5K

$88.2K

$158.5K

How much do foam design engineer jobs pay per year?

As of Sep 9, 2026, the average yearly pay for foam design engineer in the United States is $88,150.00, according to ZipRecruiter salary data. Most workers in this role earn between $68,000.00 and $98,500.00 per year, depending on experience, location, and employer.

What does a foam design engineer do?

A Foam Design Engineer specializes in designing and developing foam products used in various industries, such as automotive, packaging, furniture, and construction. They work with materials like polyurethane, polystyrene, and other foams to create solutions that meet specific performance, safety, and cost requirements. Their responsibilities often include selecting appropriate materials, creating CAD models, prototyping, testing, and collaborating with manufacturing teams to ensure product quality and efficiency. Foam Design Engineers also stay up to date with advances in materials science and manufacturing technologies to improve product performance. This role requires a strong background in engineering principles, material science, and computer-aided design.

What are some common challenges faced by foam design engineers when developing new products?

Foam Design Engineers often encounter challenges related to balancing material properties, such as density and durability, with manufacturing constraints and client specifications. Achieving the desired performance—like cushioning, insulation, or structural support—while optimizing for cost and production efficiency can be complex. Additionally, collaborating closely with material scientists, product designers, and manufacturing teams is essential to ensure the final product meets safety and quality standards. Iterative prototyping and testing are common, requiring adaptability and strong problem-solving skills.

What are the key skills and qualifications needed to thrive as a foam design engineer, and why are they important?

To thrive as a Foam Design Engineer, you need a solid background in materials science, mechanical engineering, and CAD design, often supported by a relevant engineering degree. Proficiency with 3D modeling software (such as SolidWorks or AutoCAD), knowledge of foam manufacturing processes, and familiarity with testing standards are typically required. Strong problem-solving skills, attention to detail, and effective communication help you collaborate with cross-functional teams and address design challenges. These skills ensure the development of innovative, high-performance foam products that meet both technical specifications and customer needs.

What is the difference between Foam Design Engineer vs Foam Manufacturing Technician?

AspectFoam Design EngineerFoam Manufacturing Technician
CredentialsBachelor's degree in engineering or related fieldTechnical diploma or certification in manufacturing or technical skills
Work EnvironmentDesign labs, R&D facilities, engineering officesManufacturing plants, production lines
Industry UsageDesigning foam products, developing new materialsOperating machinery, quality control in foam production

The Foam Design Engineer focuses on creating and developing foam products through design and testing, while the Foam Manufacturing Technician handles the production process, operating equipment, and ensuring quality in foam manufacturing. Both roles are essential in the foam industry but differ in responsibilities and work settings.

What are popular job titles related to Foam Design Engineer jobs?

For Foam Design Engineer jobs, the most frequently searched job titles are:

Infographic showing various Foam Design Engineer job openings in the United States as of September 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $88,150 per year, or $42.4 per hour.

Foam CAD Engineer (TB)

Conover, NC • On-site

Arhaus
Retail • 1 - 5K employees
Learn more about Arhausexternal

Full-time

Re-posted 3 days ago

Arhaus rating

7.9

Company rating: 7.9 out of 10

Based on 30 frontline employees who took The Breakroom Quiz

10th of 63 rated furniture retailers

Job description

JOB PURPOSE

Design and develop innovative foam products that meet quality and industry standards.

DUTIES AND RESPONSIBILITIES

• Design and draft 2D and 3D models of foam products using CAD software.

• Interpret project briefs and collaborate with clients, engineers, and designers to understand project requirements.

• Modify CAD drawings as needed to meet design specifications and quality standards.

• Perform calculations for materials and weight limitations.

• Ensure all designs comply with industry and company standards.

• Conduct quality control checks to ensure accuracy of designs.

• Document the design process and update existing drawings.

• Stay updated on the latest CAD technology and industry best practices.

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