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Flying Probe Jobs in Washington (NOW HIRING)

Set up new programs and conduct program validation for new products on the Flying Probe tester and Automated Optical Inspection system. Assist with troubleshoot failures. Uses test software in a ...

Flying Probe information

What is a flying probe?

A Flying Probe tester is an automated testing machine used primarily in electronics manufacturing to check the functionality and connectivity of printed circuit boards (PCBs). Unlike traditional test fixtures, it uses moveable probes that 'fly' to various test points on the board, making it suitable for prototypes and small production runs. Flying Probe testers can detect issues such as open circuits, short circuits, and component placement errors without needing a custom fixture for each board design. This flexibility makes them a cost-effective solution for low- to medium-volume testing and quick turnaround times.

What are the key skills and qualifications needed to thrive as a flying probe test engineer?

To thrive as a Flying Probe Test Engineer, you need a solid understanding of electronics, PCB testing principles, and troubleshooting, usually backed by a degree in electrical engineering or a related field. Familiarity with flying probe testers (such as those from Takaya or Acculogic), test software, and CAD systems is essential. Strong analytical skills, attention to detail, and effective problem-solving abilities are critical soft skills for this position. These competencies ensure accurate fault detection and efficient testing, which are vital for maintaining high product quality in electronics manufacturing.

What are some common challenges faced by flying probe test engineers, and how can they be addressed?

Flying Probe Test Engineers often encounter challenges such as diagnosing intermittent faults, managing varying test coverage requirements for different PCB designs, and optimizing test times. These can be addressed by staying updated on the latest test strategies, collaborating closely with design and production teams to clarify test points, and leveraging advanced software tools for efficient fault detection and analysis. Regular communication with engineering and quality assurance teams helps ensure the testing process aligns with overall production goals and quality standards.

What is the difference between Flying Probe vs Automated Test Engineer?

AspectFlying ProbeAutomated Test Engineer
CredentialsTechnical diploma or certification in electronics or PCB testingBachelor's degree in electrical engineering or related field
Work EnvironmentElectronics manufacturing, PCB testing labsElectronics, software, and hardware testing environments
Industry UsagePCB manufacturing, electronics assemblyElectronics product development, quality assurance
Job FocusManual and semi-automated PCB testing using flying probe machinesDesign, develop, and maintain automated testing systems and scripts

Flying Probe technicians primarily operate testing equipment to verify PCB functionality, while Automated Test Engineers develop and manage automated testing systems. Both roles are essential in electronics manufacturing but differ in technical scope and responsibilities.

What are popular job titles related to Flying Probe jobs in Washington?

For Flying Probe jobs in Washington, the most frequently searched job titles are:

What job categories do people searching Flying Probe jobs in Washington look for?

The top searched job categories for Flying Probe jobs in Washington are:

What cities in Washington are hiring for Flying Probe jobs?

Cities in Washington with the most Flying Probe job openings:

Test Tech IV

Manassas, VA • On-site

BAE Systems
National Security and International Affairs • 10K+ employees

Other

Re-posted 21 days ago


Key responsibilities

  • Perform tests of circuit cards using a custom-designed tester platform and Windows-based PC software.

  • Set up and operate environmental testing chambers, including thermal and thermal vacuum chambers, and conduct vibration testing of circuit cards.

  • Assist with troubleshooting failures, set up new programs, and conduct program validation for new products on testing systems.


BAE Systems rating

8.4

Company rating: 8.4 out of 10

Based on 151 frontline employees who took The Breakroom Quiz


Job description


Full-time onsite: Because of the need for consistent, in-person collaboration and/or the requirement to perform all work onsite due to the nature of this particular role, it will be performed full-time on site. This means work will be conducted on location at a BAE Systems facility 100% of the time. This position may require some weekend work.
You don't see it, but it's there. Our employees work on the world's most advanced electronics -from saving emissions in the City of Lights to powering the Mars Rover to protecting the F-35 fighter jet. At Electronic Systems, you'll be among the brightest minds, working on the aerospace and defense industry's most difficult problems. Drawing strength from our differences, we're innovating for the future. And you can, too. Our flexible work environment provides you a chance to change the world without giving up your personal life. We put our customers first -exemplified by our missions: "We Protect Those Who Protect Us®" and "We Innovate For Those Who Move The World." Sound like a team you want to be a part of? Come build your career with BAE Systems.
C4ISR:In Command, Control, Communications, Computers, Intelligence, Surveillance, and Reconnaissance (C4ISR) solutions, you'll help develop systems that sense, control, exploit and disseminate actionable information to warfighters supporting a variety of missions.
Operations: Our Operations employees turn innovative engineering designs into real solutions to meet our customers' needs. From Supply Chain, to manufacturing and test, Electronic Systems offers opportunities to work with technology rarely accessible in other manufacturing firms. Our training and development programs provide employees with career advancement in a diverse work environment.
This is a first shift positoin working a 9/80 work schedule with every other Friday off! Start time between 6:30am and 8am.
Performs tests of circuit cards on a custom-designed tester platform using a Windows based PC platform. Sets up and operates in accordance with prescribed procedures on designated tester platform. This includes installing circuit cards into test fixtures along with the appropriate cabling. Environmental testing occurs in either a thermal chamber or thermal vacuum chamber environment; therefore basic operation of these chambers is required. Perform and set up vibration testing of circuit cards. Set up new programs and conduct program validation for new products on the Flying Probe tester and Automated Optical Inspection system. Assist with troubleshoot failures. Uses test software in a strict configuration management environment. Pull and review data package at the end of each test to support End Item Data Package.
About BAE Systems Electronic Systems
BAE Systems, Inc. is a defense, aerospace, and security company headquartered in Falls Church, Virginia, with more than 40,000 employees worldwide. We serve, supply, and protect those who protect us. As one of the most geographically diverse international defense companies, we deliver a full range of products and services spanning air, land, maritime, space, and cyber, including advanced electronics, intelligence solutions, and dedicated customer support.
Our culture is performance-driven and values-led, built on curiosity, creativity, and collaboration. Purpose isn't a tagline here. It's what drives us. We're developing breakthrough technologies that defend national security and make a lasting impact on our communities and our planet. When you join BAE Systems, you're not just building a career. You're contributing to a mission that truly matters.
This position will be posted for at least 5 calendar days. The posting will remain active until the position is filled, or a qualified pool of candidates is identified.
Required Skills and Education
  • High School Diploma or GED.
  • Understands standard test procedures
  • 1 years+ of experience in electrical testing and troubleshooting of circuit card assemblies
  • Understanding of Thermal Vacuum systems
  • Comfortable working in a team environment

Preferred Skills and Education
  • 2 year associate degree Electrical Engineer, Mechanical Engineer or equivalent.
  • At least 5 years' experience of electrical testing of circuit cards and systems
  • Understands standard test procedures
  • Experience in Thermal Chambers
  • Experience in vibration testing of circuit cards assemblies and boxes
  • Understanding of vacuum systems
  • Experience in AOI (automated optical inspection) of circuit card assemblies

What BAE Systems employees say

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About BAE Systems

Sourced by ZipRecruiter

At BAE Systems, we provide some of the world's most advanced, technology-led defence, aerospace and security solutions. We employ a skilled workforce of more than 93,000 in around 40 countries. Working with customers and local partners, we develop, engineer, manufacture, and support products and systems to deliver military capability, protect national security and people, and keep critical information and infrastructure secure.

Industry

National security and international affairs and it services

Company size

10,000+ Employees

Headquarters location

Falls Church, VA, US