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First Article Inspector Jobs in Wisconsin (NOW HIRING)

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Measurements gathered may be for Full 1st Article (ISIR), PPAP's, Highlighted Dimensions, or Process Capability Study inspections. Also perform scanning and digitizing of parts and profile analysis ...

Manage quality processes including MRB, PPAP, first article inspection, receiving inspection, internal audits, calibration, and Control Plans. * Support dimensional inspection activities using CMMs ...

Quality Manager

Stevens Point, WI · On-site

$120K - $125K/yr

Develop and implement First Article Inspection (FAI) processes in accordance with AS9102 standards. * Create and manage calibration systems, metrology programs, and measurement system controls.

Quality Inspector

Cudahy, WI · On-site

$20 - $30/hr

Perform first article, in-process, and final inspections on precision machined components. * Read and interpret blueprints, engineering drawings, and specifications. * Verify dimensional accuracy ...

Quality Inspector

Darien, WI · On-site

$20 - $30/hr

Perform first article, in-process, and final inspections on precision machined components. * Read and interpret blueprints, engineering drawings, and specifications. * Verify dimensional accuracy ...

Weld Inspector

Chippewa Falls, WI · On-site

$32 - $38/hr

Conduct and document in-process and first article inspections; maintain accurate inspection records and computer logs. * Perform scheduled internal quality systems and process audits to ensure ...

Quality Technician

Brown Deer, WI · On-site

$22 - $27/hr

This role is responsible for performing first article, in-process, and final inspections to verify compliance with engineering drawings, GD&T requirements, customer specifications, and quality ...

Quality Technician

Brown Deer, WI · On-site

$17.75 - $23.75/hr

This role is responsible for performing first article, in-process, and final inspections to verify compliance with engineering drawings, GD&T requirements, customer specifications, and quality ...

Manage the material review board process, part production approval process (PPAP), first article inspection, internal audit schedule, quality team's work hours, calibration schedule, quality control ...

Sr Quality Engineer

Kiel, WI · On-site

$90K - $123K/yr

Oversee First Article Inspection (FAI) and Production Part Approval Process (PPAP) activities. * Collaborate with engineering, manufacturing, supply chain, and other cross-functional teams to ensure ...

Showing results 41-60

First Article Inspector information

What is a first article inspector?

A First Article Inspector is responsible for verifying the initial production run of a manufactured part to ensure it meets design specifications, engineering drawings, and quality standards. They perform detailed inspections using precision measuring tools and document results in reports like First Article Inspection Reports (FAIR). This role is critical in industries such as aerospace, automotive, and medical manufacturing, where compliance with strict quality requirements is essential. By identifying defects early, First Article Inspectors help prevent costly production errors and ensure consistency in manufacturing processes.

What are the key skills and qualifications needed to thrive as a first article inspector?

To thrive as a First Article Inspector, you need a solid background in quality control, blueprint reading, and measurement techniques, often supplemented by experience in manufacturing or aerospace industries. Familiarity with tools like calipers, micrometers, CMMs (Coordinate Measuring Machines), and quality management systems such as AS9102 or ISO 9001 is typically required. Strong attention to detail, analytical thinking, and effective communication skills help you excel in reporting and collaborating with cross-functional teams. These abilities ensure that initial production samples meet stringent specifications and support ongoing process improvements.

What are the typical challenges faced by first article inspectors, and how can they overcome them?

First Article Inspectors often encounter challenges such as interpreting complex engineering drawings, adapting to evolving quality standards, and working under tight production schedules. Success in this role depends on keen problem-solving abilities and a proactive approach to communicating discrepancies to engineering and production teams. Continual learning—such as staying current on industry standards and embracing new inspection technologies—helps inspectors remain effective. Being detail-oriented and thorough also minimizes rework, ensuring products meet client and regulatory requirements from the outset.

How to do a first article inspection?

A First Article Inspection (FAI) for a First Article Inspector involves thoroughly examining the initial produced part against engineering drawings and specifications, checking dimensions, materials, and workmanship. The inspector documents findings, compares measurements with tolerances, and verifies compliance before approving the part for production. Familiarity with inspection tools like calipers, gauges, and measurement software is essential, along with understanding quality standards such as AS9102 or ISO 9001.

What does a First Article Inspector do?

A First Article Inspector examines the initial production sample of a part or product to ensure it meets design specifications, quality standards, and customer requirements. They perform detailed inspections using measurement tools and document findings, often working closely with manufacturing and quality assurance teams to approve or reject the first article before full production begins.

What are popular job titles related to First Article Inspector jobs in Wisconsin?

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What job categories do people searching First Article Inspector jobs in Wisconsin look for?

The top searched job categories for First Article Inspector jobs in Wisconsin are:

Infographic showing various First Article Inspector job openings in Wisconsin as of September 2026, with employment types broken down into 1% As Needed, 69% Full Time, 25% Part Time, and 5% Contract. Highlights an 90% Physical, 1% Hybrid, and 9% Remote job distribution.

Quality Technician-Investment Casting

Markesan, WI • On-site

$18.50 - $25/hr

Full-time

Posted 24 days ago


Job description

The Quality Technician ensures product compliance and material integrity throughout the investment casting process. Working closely with quality engineers and production personnel, this role performs receiving, in-process, and final receiving/shipping inspections, conducts metallographic and lab testing, verifies dimensional conformance using precision measuring tools, and maintains shop-floor compliance with AS9100D and Nadcap requirements.
Key Responsibilities
* Receiving, In-Process & Final Inspection: Perform visual, dimensional, and receiving inspections on raw materials (wax, slurry refractories, master heat alloys) and finished castings per customer drawings, PO requirements, and process travelers.
* Laboratory & Metallurgical Support: Prepare metallographic samples (sectioning, mounting, polishing, etching) and perform hardness testing (Rockwell, Brinell), grain size analysis, and chemistry verification (OES/XRF spectrometry) under supervision.
* Dimensional Inspection & Gage Control: Operate precision layout and measuring equipment-including height gages, micrometers, calipers, surface plates, optical comparators, and air gages. Perform routine calibration checks on shop-floor gages and measuring tools.
* First Article & Documentation Support: Assist Quality Engineers in gathering dimensional and material test data for AS9102 First Article Inspection Reports (FAIR) and customer quality packages.
* Non-Conformance & Traceability Handling: Identify, isolate, and tag non-conforming material. Issue internal non-conformance reports (NCRs) in the ERP system and ensure complete lot/heat traceability throughout post-cast operations.
* Audit & Standard Compliance: Conduct internal process audits to verify operator compliance with standard work instructions, AS9100D guidelines, and Nadcap special process requirements.
Requirements
Required Qualifications
* Education: High School Diploma or GED required; Associate degree in Mechanical, Manufacturing, Quality, or Metallurgical Technology is preferred.
* Experience: 2+ years of hands-on quality technician or inspector experience in aerospace manufacturing, precision machining, or foundry environments.
* Technical Skills:
* Strong ability to read and interpret complex aerospace engineering blueprints and shop travelers.
* Basic knowledge of Geometric Dimensioning and Tolerancing (GD&T per ASME Y14.5).
* Proficiency in using precision mechanical inspection tools and standard office software (Excel, ERP systems).
* Vision & Physical Requirements: Annual vision screening required. Ability to lift up to 35-40 lbs safely.
Ideal candidate would possess the following qualifications. However, these are not mandatory for consideration.
* ASQ Certified Quality Technician (CQT) or Certified Mechanical Inspector (CMI).
* Prior experience in a precision investment casting foundry (working with ferrous and non-ferrous alloys)
* Experience assisting with CMM operational checks or portable inspection arms (FARO/Romer).
* Knowledge of AS9100D and Nadcap quality system documentation.