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Fea Jobs in Chicago, IL (NOW HIRING)

Lead FEA Mechanical Design Engineer

Rosemont, IL · On-site

$107K - $130K/yr

There is an immediate opening for a Mechanical Equipment and FEA Specialist in the Process Equipment Skill Center within the Process Technology & Equipment SBU. The Mechanical Equipment and Modeling ...

Structural Analysis / FEA experience, Ability to read and interpret blueprints and technical drawings. Soft Skills: Team Player, Interpersonal skills, Communication (written and oral) skills ...

Simulation R&D Engineer

Lisle, IL · On-site

$90K - $120K/yr

This role bridges product development, finite element analysis (FEA), signal integrity (SI) analysis, and AI modeling, enabling faster and smarter product design. You will work closely with domain ...

CAE Engineer

Lisle, IL · On-site

$80K - $140K/yr

In this role you will have the opportunity to perform advanced FEA simulations and optimizations on Molex products. Our Team At Molex, we create connections for life by enabling technologies that ...

Staff Simulation Engineer

Lisle, IL · On-site

$100K - $130K/yr

Perform structural and thermal FEA on cold plate assemblies, housing, and active actuation system components * Simulate potential leakage pathways and failure modes in cold plate and manifold ...

New

Sustaining Engineer

Chicago, IL

$94K - $116K/yr

Specification documents, design analysis (tolerance, FEA, FMEA) * Test documentation, product cost estimates, and Bills of Material * Coordinates engineering activities with purchasing and ...

Sustaining Engineer

Chicago, IL

$94K - $116K/yr

Specification documents, design analysis (tolerance, FEA, FMEA) * Test documentation, product cost estimates, and Bills of Material * Coordinates engineering activities with purchasing and ...

Sustaining Engineer

Chicago, IL · On-site

$94K - $116K/yr

Specification documents, design analysis (tolerance, FEA, FMEA) * Test documentation, product cost estimates, and Bills of Material * Coordinates engineering activities with purchasing and ...

R&D Engineer

Lisle, IL · On-site

$80K - $140K/yr

This role bridges product development, finite element analysis (FEA), signal integrity (SI) analysis, and AI modeling, enabling faster and smarter product design. You will work closely with domain ...

Sales Engineer

Chicago, IL · On-site

$125K/yr

Perform calculations using Mathcad, FEA, CFD, and internal programs * Support sales, purchasing, manufacturing, and other departments * Travel domestically and internationally up to 30% of time to ...

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Fea information

See Chicago, IL salary details

$51.3K

$108K

$164.2K

How much do fea jobs pay per year?

As of Aug 31, 2026, the average yearly pay for fea in Chicago, IL is $107,994.00, according to ZipRecruiter salary data. Most workers in this role earn between $82,113.00 and $121,117.00 per year, depending on experience, location, and employer.

What is an FEA job?

An FEA (Finite Element Analysis) job involves using computational techniques to simulate and analyze how structures, components, or materials respond to real-world conditions like stress, heat, and vibration. FEA engineers use specialized software to create models, run simulations, and interpret results to improve designs and ensure safety and performance. This role is common in industries like aerospace, automotive, and manufacturing, where structural integrity is critical. Strong skills in engineering, mathematics, and software tools like ANSYS or Abaqus are typically required.

What are the key skills and qualifications needed to thrive in the FEA position, and why are they important?

To thrive as a FEA (Finite Element Analysis) Engineer, you need a strong background in mechanical or structural engineering, proficiency in finite element modeling, and a solid understanding of materials science and mechanics. Expertise in technical tools such as ANSYS, Abaqus, or similar simulation software, and sometimes certification in these tools, is commonly required. Analytical thinking, problem-solving ability, and clear communication are vital soft skills for interpreting results and collaborating with cross-functional teams. These competencies are crucial to delivering accurate simulations and effective engineering solutions in design and analysis projects.

What are some common challenges faced by Finite Element Analysis (FEA) engineers in their daily work?

FEA Engineers often face challenges such as validating simulation models, ensuring that their analyses accurately replicate real-world behavior, and managing complex geometries or material properties within tight project deadlines. Balancing simulation accuracy with computational efficiency can also be demanding, especially when dealing with large models or limited company resources. Additionally, FEA Engineers frequently collaborate with design, manufacturing, and testing teams, which requires them to translate technical simulation results into actionable engineering recommendations. Staying current with evolving simulation software and industry standards is also essential for long-term success in this role.

Is Fea a good career?

Fea is a role that typically involves finite element analysis, requiring skills in engineering, computer-aided design, and simulation software. It can be a rewarding career for those interested in technical problem-solving and design validation, often requiring a degree in engineering or related fields. Job prospects depend on industry demand and individual expertise.

What are the most commonly searched types of Fea jobs in Chicago, IL?

The most popular types of Fea jobs in Chicago, IL are:

What cities near Chicago, IL are hiring for Fea jobs?

Cities near Chicago, IL with the most Fea job openings:

Infographic showing various Fea job openings in Chicago, IL as of August 2026, with employment types broken down into 14% Internship, and 86% Full Time. Highlights an 100% In-person job distribution, with an average salary of $107,994 per year, or $51.9 per hour.

FEA analyst ( Automotive sector )

System Canada Technologies

Burr Ridge, IL

Contractor

Re-posted 19 days ago


Job description

Company Description

SCT resources have a broad range of skills in different technologies. The large skill-set has been made possible by a conscious focus on strengthening our skills base. Every person selected for our team brings something new, something that adds to our offerings. We learn continuously, both on the job and through formal training programs.

Job Description

    5+ years of experience in the applications of Computer Aided Engineering; Finite Element Analysis of Off highway vehicles/Agriculture equipment, Machines, Engines and industrial products.

         Providing conclusive information about design critical locations so as to validate the design in actual testing.

         Working experience in CAE tools like ABAQUS, HyperMesh, ANSYS, ANSYS WorkBench, Optistruct, RADIOSS etc.

         Good analytical, Problem solving and Decision making capabilities.

         Good Project management abilities

Software knowledge:

         Pre Processing -  HyperMesh, ABAQUS CAE

         FEA Solvers -  ABAQUS,  ANSYS, ANSYS WorkBench, Optistruct, RADIOSS, FE-safe

         Post Processing - ANSYS, ABAQUS, HyperView, IDEAS

         Operating System - Windows, Linux

CAE skills

         FEA of Off-highway machines like Wheel loaders, Backhoe loaders, Excavators, Skid steers, structures like Frames, attachments like arm and booms, Axles, Cabs etc. Agricultural equipment like Tractors, Harvesters, Balers, Planters etc., Engines, Industrial products like Pumps, Tanks etc.

         Analytical calculations of bolt preload, bearing crush load, bearing load estimation etc.

         Failure root cause and design suggestions.

         Various analysis types including Static Linear/Non-linear, Explicit Dynamics, Modal, Transient, Frequency response etc.

 

System Canada logo

About System Canada

Sourced by ZipRecruiter

System Canada delivers high end solutions in corporate world. Our resources have a broad range of skills in different technologies.The large skill-set has been made possible by a conscious focus on strengthening our skills base. Every person selected for our team brings something new, something that adds to our offerings. We learn continuously, both on the job and through formal training programs.

Industry

It services

Company size

11 - 50 Employees

Headquarters location

Toronto, ON, CA