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Fatigue Damage Tolerance Engineer Jobs (NOW HIRING)

Conduct finite element modeling (FEA), static stress, fatigue and damage tolerance, thermal, vibration, and structural analyses. Develop analytical models and engineering calculations to validate ...

... fatigue and damage tolerance, thermal, vibration, and structural analyses. • Develop analytical models and engineering calculations to validate structural designs. • Support structural sizing and ...

... fatigue and damage tolerance, thermal, vibration, and structural analyses. • Develop analytical models and engineering calculations to validate structural designs. • Support structural sizing and ...

Structural Analysis Engineer

Everett, WA · On-site

$105K - $185K/yr

The Structural Analysis Engineer performs the structural analysis of our Electric Propulsion Unit ... fatigue, damage tolerance, vibration, dynamics) using classical hand calculations, Finite Element ...

Evaluating fatigue life and damage tolerance characteristics of structural components * Developing technical documentation, substantiation reports, and engineering recommendations * Applying ...

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Fatigue Damage Tolerance Engineer information

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$79

How much do fatigue damage tolerance engineer jobs pay per hour?

As of Sep 13, 2026, the average hourly pay for fatigue damage tolerance engineer in the United States is $60.71, according to ZipRecruiter salary data. Most workers in this role earn between $45.19 and $75.00 per hour, depending on experience, location, and employer.

What is a fatigue damage tolerance engineer?

Fatigue Damage Tolerance Engineers are specialized professionals who assess and ensure the structural integrity and safety of aircraft or other critical structures by analyzing their ability to withstand repeated stress and damage over time. They use engineering principles, data analysis, and simulation tools to predict how materials and components will behave under cyclic loads and identify potential points of failure. Their work helps determine inspection intervals, maintenance schedules, and design improvements to prevent catastrophic failures and extend the lifespan of structures. These engineers play a crucial role in the aerospace, automotive, and civil engineering industries.

What are the key skills and qualifications needed to thrive as a fatigue damage tolerance engineer?

A Fatigue Damage Tolerance Engineer requires a strong background in materials science, structural analysis, and mechanical or aerospace engineering, often supported by a relevant engineering degree. Proficiency with finite element analysis (FEA) software, fracture mechanics tools, and industry standards like FAA or EASA regulations is typically essential. Attention to detail, critical thinking, and effective communication enable collaboration with multidisciplinary teams and accurate reporting. These skills ensure the structural integrity and safety of aircraft or components by accurately predicting and mitigating fatigue-related failures.

What are some typical challenges a fatigue damage tolerance engineer faces when analyzing new aircraft designs?

Fatigue Damage Tolerance Engineers often encounter challenges such as interpreting complex load spectra, ensuring accurate material property data, and predicting how new design features might influence crack initiation and growth. They must also collaborate closely with design, manufacturing, and maintenance teams to ensure that proposed solutions are practical and compliant with stringent regulatory standards. Balancing safety, performance, and cost-effectiveness while meeting tight project deadlines requires strong analytical and communication skills.

What is the difference between Fatigue Damage Tolerance Engineer vs Structural Analysis Engineer?

AspectFatigue Damage Tolerance EngineerStructural Analysis Engineer
Primary FocusAssessing and predicting fatigue life and damage in materials and structuresAnalyzing structural integrity and load responses of components
Required CredentialsBachelor's or Master's in Mechanical, Aerospace, or Civil Engineering; certifications in fatigue analysisBachelor's or Master's in Mechanical, Civil, or Aerospace Engineering; certifications in structural analysis
Work EnvironmentDesign offices, testing labs, aerospace and automotive industriesDesign offices, testing labs, aerospace, automotive, and construction sectors

Both roles require strong engineering backgrounds and similar certifications. While a Fatigue Damage Tolerance Engineer specializes in fatigue life prediction and damage assessment, a Structural Analysis Engineer focuses on overall structural integrity and response. They often work together in industries like aerospace and automotive to ensure safety and durability of components.

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What states have the most Fatigue Damage Tolerance Engineer jobs?

States with the most job openings for Fatigue Damage Tolerance Engineer jobs include:

What are popular job titles related to Fatigue Damage Tolerance Engineer jobs?

For Fatigue Damage Tolerance Engineer jobs, the most frequently searched job titles are:

Infographic showing various Fatigue Damage Tolerance Engineer job openings in the United States as of September 2026, with employment types broken down into 1% Internship, 87% Full Time, 9% Part Time, and 3% Contract. Highlights an 86% Physical, 4% Hybrid, and 10% Remote job distribution, with an average salary of $126,285 per year, or $60.7 per hour.

Structural Analysis Engineer

Wichita, KS • On-site

Full-time

Re-posted 13 days ago


Job description

We are seeking a Structural Analysis Engineer to join our engineering team supporting the design, certification, and lifecycle support of advanced aerospace products. The successful candidate will perform structural analysis to verify the integrity, safety, and regulatory compliance of aircraft structures while collaborating with cross-functional engineering, manufacturing, and product support teams throughout the product lifecycle.

Key Responsibilities

       Perform structural analysis to evaluate aircraft components and assemblies for strength, durability, and regulatory compliance.

       Conduct finite element modeling (FEA), static stress, fatigue and damage tolerance, thermal, vibration, and structural analyses.

       Develop analytical models and engineering calculations to validate structural designs.

       Support structural sizing and optimization for metallic and composite structures.

       Prepare stress reports, substantiation reports, and technical documentation.

       Collaborate with Design, Manufacturing, Quality, Certification, and Product Support teams.

       Support design reviews, testing, troubleshooting, and post-delivery engineering activities.

       Ensure compliance with customer requirements and applicable aerospace regulations.

Requirements

       Bachelor's degree in Aerospace Engineering, Mechanical Engineering, or related engineering discipline.

       5-8 years of experience with a BS, 3-6 years with an MS, or 0-3 years with a PhD.

       Knowledge of mechanics of materials, aircraft structures, and finite element modeling.

       Experience with static, fatigue, and damage tolerance analysis.

       Strong analytical, problem-solving, and communication skills.

Preferred Qualifications

       Aerospace industry experience.

       Experience supporting aircraft certification programs.

       Knowledge of FAA/EASA regulations.

       Experience with metallic and composite structures.

       Proficiency with Nastran, Patran, HyperMesh, ANSYS, Abaqus, CATIA V5, or Siemens NX.

Core Competencies

Structural Analysis Finite Element Analysis (FEA) Static Stress Fatigue & Damage Tolerance Thermal & Vibration Analysis Structural Testing Technical Documentation Cross-functional Collaboration Regulatory Compliance