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Failure Analysis Engineer Jobs in Atlanta, GA (NOW HIRING)

Manufacturing Quality Engineer

Atlanta, GA · On-site

$71K - $92K/yr

Conduct defect identification, failure analysis, troubleshooting, and test report generation ... Bachelor's degree in Engineering or a related scientific discipline. * Minimum 3+ years working ...

Reliability Engineer

Tucker, GA · On-site

$96K - $121K/yr

Perform technical consulting in various offerings, such as root cause failure analysis, reliability ... Bachelor's degree in Engineering, Mechanical or Electrical Engineering preferred * 5+ years of ...

Failure analysis and process improvement REQUIRED QUALIFICATIONS * Bachelor's Degree in a science/engineering discipline * 3+ years of laboratory experience, preferably in a management capacity

Failure analysis and process improvement REQUIRED QUALIFICATIONS * Bachelor's Degree in a science/engineering discipline * 3+ years of laboratory experience, preferably in a management capacity

Perform root cause failure analysis for failed parts and use materials/fabrication knowledge to ... Bachelor's degree in engineering or a related degree. * 3+ Years of relative experience * Machine ...

Perform root cause failure analysis for failed parts and use materials/fabrication knowledge to ... Bachelor's degree in engineering or a related degree. * 3+ Years of relative experience * Machine ...

Sr. Equipment Engineer (Module)

Cartersville, GA · On-site

$93K - $127K/yr

Perform root cause failure analysis for failed parts and use materials/fabrication knowledge to ... Bachelor's degree in engineering or a related degree. * 5+ Years of relative experience * Machine ...

Sr. Equipment Engineer (Module)

White, GA · On-site

$92K - $126K/yr

Perform root cause failure analysis for failed parts and use materials/fabrication knowledge to ... Bachelor's degree in engineering or a related degree. * 5+ Years of relative experience * Machine ...

Two plus years of experience in failure analysis, and knowledge of residential and construction ... Forensic Engineer, Civil Engineer, Design Engineer, Structural Engineer, Construction Management ...

Two plus years of experience in failure analysis, and knowledge of residential and construction ... Forensic Engineer, Civil Engineer, Design Engineer, Structural Engineer, Construction Management ...

Ingot Equipment Engineer Location: Cartersville , GA SUMMARY Hanwha Qcells designs builds and ... Perform root cause failure analysis for failed parts and use materials/fabrication knowledge to ...

Ingot Equipment Engineer Location: Cartersville, GA SUMMARY Hanwha Qcells designs builds and ... Perform root cause failure analysis for failed parts and use materials/fabrication knowledge to ...

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Failure Analysis Engineer information

See Atlanta, GA salary details

$43.8K

$89.6K

$130.3K

How much do failure analysis engineer jobs pay per year?

As of Sep 4, 2026, the average yearly pay for failure analysis engineer in Atlanta, GA is $89,606.00, according to ZipRecruiter salary data. Most workers in this role earn between $67,300.00 and $113,500.00 per year, depending on experience, location, and employer.

What does a failure analysis engineer do?

Failure analysis engineers check and identify problems associated with business processes. These errors primarily take place in electrical systems. Failure analysis engineers determine the cause of equipment failure and decide on an action plan to avoid similar issues in the future. Daily responsibilities include conducting tests on electrical systems to determine usability and life cycle, performing preventative maintenance, and conducting emergency maintenance on electrical components. Qualifications typically include a master’s degree in mechanical or electrical engineering, but most employers also provide on-the-job training.

What does a failure analysis engineer do?

A Failure Analysis Engineer investigates the causes of failures in products, components, or systems to determine why they did not perform as expected. They use various analytical techniques such as microscopy, spectroscopy, and stress testing to identify defects or issues. Their work helps manufacturers improve product reliability, prevent future failures, and enhance overall quality. These engineers often collaborate closely with design, manufacturing, and quality assurance teams to implement corrective actions based on their findings.

What are the key skills and qualifications needed to thrive as a failure analysis engineer?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, electrical or mechanical engineering, and experience with analytical and diagnostic techniques, typically supported by a relevant engineering degree. Familiarity with laboratory tools such as scanning electron microscopes (SEM), X-ray analysis systems, and failure analysis software is common, and certifications like Six Sigma can be beneficial. Strong problem-solving skills, attention to detail, and effective communication are crucial soft skills for clearly documenting findings and collaborating with cross-functional teams. These skills and qualities are essential to accurately identify root causes of failures, drive product improvements, and minimize costly defects in manufacturing processes.

What are some common challenges faced by failure analysis engineers, and how can they be addressed?

Failure Analysis Engineers often encounter challenges such as limited access to failed components, incomplete failure histories, and tight deadlines for root cause identification. Overcoming these challenges requires strong attention to detail, effective communication with cross-functional teams, and creative problem-solving skills. Building a robust process for data collection and collaborating closely with manufacturing, design, and quality teams can help ensure thorough investigations and more accurate recommendations for corrective actions.

What is the difference between Failure Analysis Engineer vs Materials Engineer?

AspectFailure Analysis EngineerMaterials Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like ASQ CQE or FAIBachelor's or Master's in Materials Science or Engineering, similar certifications
Work EnvironmentLaboratories, manufacturing plants, quality assurance settingsResearch labs, manufacturing facilities, product development
Industry UsageAutomotive, electronics, aerospace, manufacturingMaterials development, testing, quality control across industries

Failure Analysis Engineers focus on diagnosing product failures to improve quality, often working in labs and manufacturing settings. Materials Engineers develop and test materials used in products, ensuring durability and performance. While both roles require similar credentials and work environments, Failure Analysis Engineers specialize in failure diagnostics, whereas Materials Engineers focus on material development and testing.

How much does a failure analysis engineer make?

Failure analysis engineers typically earn a median annual salary between $70,000 and $100,000, depending on experience, location, and industry. Senior roles or those with specialized skills in materials or electronics can earn higher salaries, often exceeding $120,000 annually.

What are the most commonly searched types of Failure Analysis Engineer jobs in Atlanta, GA?

The most popular types of Failure Analysis Engineer jobs in Atlanta, GA are:

What are popular job titles related to Failure Analysis Engineer jobs in Atlanta, GA?

For Failure Analysis Engineer jobs in Atlanta, GA, the most frequently searched job titles are:

Infographic showing various Failure Analysis Engineer job openings in Atlanta, GA as of August 2026, with employment types broken down into 81% Full Time, 16% Part Time, 2% Contract, and 1% Nights. Highlights an 81% Physical, 4% Hybrid, and 15% Remote job distribution, with an average salary of $89,603 per year, or $43.1 per hour.

Senior Managing Consultant (Mechanics)

Engineering Systems Inc

Peachtree Corners, GA • On-site

$170K - $250K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 19 hours ago


Job description

About ESi 

Engineering Systems Inc. (ESi) is an engineering and scientific investigation and failure analysis firm. We are frequently retained by law firms, insurance companies, and manufacturers to answer complex technical questions on projects ranging from small, focused investigations to large-scale, high-profile losses.


Our work spans a wide range of challenges, including major transportation accidents, equipment and product failures, personal injury claims, and damage to residential, commercial, and industrial structures. The variety, complexity, and real-world impact of our projects create deeply fulfilling and intellectually engaging careers for our consultants.


At ESi, you’ll have the opportunity to shape your own path while being supported by a collaborative culture, national expertise, and industry-leading resources.


Why ESi 

ESi’s Mechanics Practice evaluates the performance of products and systems against engineering standards, supporting investigations, litigation, and advisory work. Using advanced analytical and computational tools, the team delivers insights that enhance safety, reliability, and system performance.


Key Responsibilities

  • Plans, directs, and coordinates complex forensic investigations and multidisciplinary projects related to mechanical engineering failures, product liability, and personal injury matters.
  • Conducts and supervises field investigations of mechanical systems, machinery, and equipment.
  • Performs advanced engineering analysis using mechanics principles including stress analysis, failure analysis, fatigue, fracture mechanics, and dynamic loading.
  • Authors high-quality technical reports and expert opinions; reviews and oversees reports prepared by junior consultants.
  • Provides expert testimony at deposition and trial.
  • Conducts well-developed and well-prepared client presentations.
  • Establishes work plan and staffing for each phase of project, and arranges for assignment of project personnel.
  • Directs and coordinates projects and teams within prescribed schedule and budget scopes.
  • Works with Business Development to identify potential clients and strategies to build client base.
  • Actively participates in Business Development activities, including client meetings, presentations, and appropriate conferences.
  • Mentors consultants and senior consultants in technical and professional development.
  • Actively seeks to develop professionally in skills, experience, and industry reputation.

Qualifications

Education / Certifications / Licenses Required

  • Bachelor’s degree in Mechanical Engineering or related field required
  • Master’s degree or Ph.D. strongly preferred.
  • Licensed Professional Engineer (P.E.) required.

Experience Required

  • 15+ years of experience in mechanical engineering consulting, design, or forensic investigation.
  • Deep technical expertise in mechanics, stress analysis, fatigue, failure analysis, and/or machine design.
  • Track record authoring high-quality technical reports and/or peer-reviewed publications.
  • Experience providing expert testimony highly desirable; established client relationships and book of business strongly preferred.

Other Technical & Non-Technical Skills

  • Proficiency in Microsoft Office suite; familiarity with mechanical analysis/FEA software (ANSYS, SolidWorks Simulation, or equivalent).
  • Strong verbal and written communication skills; ability to communicate complex mechanical engineering concepts clearly to legal and non-technical audiences.
  • Ability to interact with clients professionally and build and develop business internally and externally.
  • Must be available to travel occasionally as part of the national practice.

What We Can Offer You

We believe great work happens when people feel supported, challenged, and trusted. Some of the benefits we offer include:


  • Medical, Dental & Vision
  • Life Insurance/Voluntary Life Insurance/Universal Life Insurance
  • 401k with employer match
  • Pet Insurance
  • Competitive salary with merit-based or annual bonus programs
  • Flexible Time Off (FTO) – encouraged to take 20 days of paid time off/year
  • 10 paid holidays (9 standard holidays and 1 floating holiday)
  • Work/Life Balance in a collaborative working environment
  • Wellness Reimbursement
  • Career Growth & Continuing education opportunities

 

The pay range listed reflects a good-faith estimate of the compensation we expect to offer most candidates for this role. Total compensation includes a competitive base salary and bonus opportunity, with final pay determined by job-related factors such as experience, qualifications, individual performance, and overall company performance.


After internal discussions and market research, the current pay band for this opportunity is $170,000 to $250,000.


Physical Demands

This role requires frequently sitting or standing for extended periods of time and occasionally lifting and/or moving items weighing up to 50 pounds, with infrequent lifting up to 75 pounds. The work regularly requires bending, twisting, kneeling, crouching, and maintaining balance. This position frequently requires handling and operating specialized tools and equipment and working in a variety of physical positions, including occasionally accessing tight or confined spaces. The physical demands described here are representative of those that must be met to successfully perform the essential functions of this position. Reasonable accommodations may be made to enable individuals with disabilities to perform these essential functions.

 

Work Environment

Work is performed in both office and field environments, including active construction sites, industrial settings, and damaged or compromised structures. The work environment may include exposure to varying noise levels, weather conditions, uneven terrain, and site-specific hazards. Use of personal protective equipment (PPE) may be required depending on site conditions. The work environment characteristics described here are representative of those an employee may encounter while performing the essential functions of this position. Reasonable accommodations may be made to enable individuals with disabilities to perform these essential functions.


To all recruitment agencies: ESi does not accept unsolicited resumes from search firms or agencies. Any resume submitted to any employee of ESi without a prior written search agreement will be considered unsolicited and the property of ESi. Please, no phone calls or emails.

 

ESi is an equal opportunity employer committed to attracting and retaining the most qualified individuals based on merit, experience, and skills. Employment decisions are made without regard to race, ethnicity, color, religion, national origin, sex, sexual orientation, age, disability, or veteran status. In accordance with applicable laws, ESi actively supports the employment of veterans and individuals with disabilities.