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Failure Analysis Engineer Entry Level Jobs in Chicago, IL

Smiths Group

Mechanical Engineer

Morton Grove, IL · On-site

Uses engineering judgment and responsibility to resolve customer inquiries. * Review & processing ... Detailed failure analysis activities, including investigation / reporting / resolution. * Approve ...

Smiths Group

Mechanical Engineer III

Morton Grove, IL · On-site

For over 170 years, Smiths has been pioneering progress by engineering for a better future. We ... Previous experience in failure analysis and root cause analysis will prove advantageous. * Ability ...

John Crane

Mechanical Engineer III

Morton Grove, IL

For over 170 years, Smiths has been pioneering progress by engineering for a better future. We ... Previous experience in failure analysis and root cause analysis will prove advantageous. * Ability ...

Smiths Group

Mechanical Engineer III

Morton Grove, IL · On-site

For over 170 years, Smiths has been pioneering progress by engineering for a better future. We ... Previous experience in failure analysis and root cause analysis will prove advantageous. * Ability ...

ZF

Service Engineer

Vernon Hills, IL

$59K - $74K/yr

The Service Engineer is responsible for coordinating technical service actions, supporting ... M.'s and catalogs. * Assist in warranty inspections and provides failure analysis on ZF product ...

dbHMS

Entry Level Building Performance Analyst

Chicago, IL · Hybrid

$60K - $80K/yr

Entry Level Building Performance Analyst Firm Overview Do more than just build! At dbHMS ... Bachelor's degree in Engineering, Energy, Computational Analysis, or similar. * EIT on PE track (or ...

dbHMS

Entry Level Building Performance Analyst

Chicago, IL · On-site

$60K - $80K/yr

Entry Level Building Performance Analyst Firm Overview Do more than just build! At dbHMS, we are a ... Bachelor's degree in Engineering, Energy, Computational Analysis, or similar. * EIT on PE track (or ...

ZF Group

Service Engineer

Vernon Hills, IL · On-site

$59K - $74K/yr

The Service Engineer is responsible for coordinating technical service actions, supporting ... M.'s and catalogs. * Assist in warranty inspections and provides failure analysis on ZF product ...

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All JobsFailure Analysis Engineer JobsFailure Analysis Engineer Entry Level JobsFailure Analysis Engineer Entry Level Jobs in Chicago, IL

Failure Analysis Engineer Entry Level information

See Chicago, IL salary details

$46.9K

$96K

$139.6K

How much do failure analysis engineer entry level jobs pay per year?

As of Aug 12, 2026, the average yearly pay for failure analysis engineer entry level in Chicago, IL is $95,988.00, according to ZipRecruiter salary data. Most workers in this role earn between $72,100.00 and $121,600.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as an entry level failure analysis engineer, and why are they important?

To thrive as an Entry Level Failure Analysis Engineer, you need a solid background in materials science, electrical or mechanical engineering, and a relevant bachelor’s degree. Familiarity with laboratory tools such as electron microscopes, spectroscopy equipment, and data analysis software is typically required. Strong problem-solving skills, attention to detail, and effective communication are crucial soft skills for this role. These competencies ensure accurate identification of failure causes, clear reporting, and improved product reliability.

What are some common challenges faced by entry level failure analysis engineers, and how can they overcome them?

Entry-level Failure Analysis Engineers often face challenges such as learning to interpret complex data, understanding diverse failure mechanisms, and adapting to fast-paced, cross-functional environments. Navigating unfamiliar analytical tools and laboratory equipment can also be daunting at first. To overcome these hurdles, new engineers should actively seek mentorship from experienced colleagues, participate in ongoing training, and collaborate closely with design, manufacturing, and quality teams. Embracing a proactive learning mindset and asking questions during investigations will help build confidence and technical expertise.

What is the difference between Failure Analysis Engineer Entry Level vs Failure Analyst?

AspectFailure Analysis Engineer Entry LevelFailure Analyst
Required CredentialsBachelor's in Engineering or Materials Science, relevant certificationsBachelor's or higher in Engineering, Materials Science, or related field
Work EnvironmentManufacturing, R&D labs, quality assuranceManufacturing plants, quality control labs, R&D departments
Industry UsageElectronics, automotive, aerospace, manufacturingElectronics, automotive, industrial equipment, manufacturing
Common Search/ComparisonYesYes

The Failure Analysis Engineer Entry Level and Failure Analyst roles share similar educational backgrounds and work environments, often within manufacturing and quality assurance sectors. The main difference lies in job scope: Failure Analysis Engineers typically focus on designing and conducting complex failure investigations, while Failure Analysts may handle routine failure assessments and data analysis. Both roles are essential for quality improvement and product reliability in various industries.

What does a failure analysis engineer entry level do?

A Failure Analysis Engineer at the entry level is responsible for investigating product defects or failures to determine their root causes. They use analytical tools and techniques to examine failed components, document findings, and suggest corrective actions to improve product reliability. Entry-level engineers often work under the supervision of experienced team members and collaborate with manufacturing, design, and quality assurance teams. Their work is crucial for reducing future failures and enhancing overall product performance.
What are the most commonly searched types of Failure Analysis Engineer jobs in Chicago, IL? The most popular types of Failure Analysis Engineer jobs in Chicago, IL are:
What are popular job titles related to Failure Analysis Engineer Entry Level jobs in Chicago, IL? For Failure Analysis Engineer Entry Level jobs in Chicago, IL, the most frequently searched job titles are:
What job categories do people searching Failure Analysis Engineer Entry Level jobs in Chicago, IL look for? The top searched job categories for Failure Analysis Engineer Entry Level jobs in Chicago, IL are:
Failure Analysis Engineer Entry Level jobs near you
Infographic showing various Failure Analysis Engineer Entry Level job openings in Chicago, IL as of August 2026, with employment types broken down into 96% Full Time, and 4% Temporary. Highlights an 94% In-person, and 6% Hybrid job distribution, with an average salary of $95,988 per year, or $46.1 per hour.

Electrical Engineering Technician

DREISILKER ELECTRIC MOTORS INC

Glen Ellyn, IL

$28 - $35/hr

Full-time

Medical, Dental, Life, Retirement, PTO

Re-posted 3 days ago

Job description

Description


The Electrical Engineering Technician supports the engineering team by assisting in the design, testing, troubleshooting, and documentation of electrical systems and equipment. This role works closely with engineers, production, and field service teams to ensure electrical components and systems meet performance, safety, and quality standards. 


Essential Job Responsibilities:  

  • Assist in failure analysis of AC/DC motors, generators, servo motors, and rotating equipment
  • Troubleshoot and test Variable Frequency Drives (VFDs), servo drives, and motion control systems
  • Perform and document electrical testing including insulation resistance (megger), surge comparison, hipot, resistance, vibration, and dynamic testing
  • Support commissioning and functional testing of VFD-driven and servo-driven systems
  • Interpret motor nameplates, encoder data, winding diagrams, and electrical schematics
  • Assist with parameter setup and basic configuration of VFDs and servo drives
  • Support root cause analysis and prepare technical repair and diagnostic reports
  • Review OEM specifications and technical manuals to ensure repair accuracy
  • Assist with quality control inspections and final system testing before shipment
  • Disassemble, inspect, reassemble and test run electric motors
  • Collaborate with production teams (winders, machinists, mechanics) to resolve technical issues
  • Ensure compliance with EASA, IEEE, NEC, and company quality standards
  • Perform additional tasks as required by the company.

Technical Skills

  • Strong understanding of three-phase power systems
  • Knowledge of AC/DC motor theory, servo motor operation, and rotating equipment fundamentals
  • Working knowledge of VFD operation, drive parameter configuration, and troubleshooting
  • Familiarity with servo systems including encoders, feedback devices, and motion control
  • Ability to read and interpret electrical schematics and control diagrams
  • Experience with motor and drive testing equipment (megger, surge tester, growler, hipot tester)
  • Understanding of insulation systems and inverter-duty motor requirements
  • Familiarity with EASA repair standards preferred

DEM offers a competitive salary and benefits package:

  • Medical
  • Dental
  • STD
  • LTD
  • Life Insurance
  • 401(k) options
  • Paid vacation
  • Holidays

Requirements

  •  Associate degree in Electrical Engineering Technology or related field required
  • 2+ years of hands-on electrical experience preferred
  • Experience in industrial or manufacturing environments preferred
  • High attention to detail and problem-solving abilities.

Apply