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Failure Analysis Engineer Entry Level Jobs in Chicago, IL

Molex

Mechanical Test Technician

Lisle, IL · On-site

$50 - $80/hr

Troubleshoot and root cause failure analysis. * Read and challenge task assignments to evaluate ... Associate's Degree in Mechanical Engineering Technology, Industrial Technology, Engineering Science ...

New

Koch Industries

Mechanical Test Technician

Lisle, IL · On-site

$50K - $80K/yr

Troubleshoot and root cause failure analysis. * Read and challenge task assignments to evaluate ... Associate's Degree in Mechanical Engineering Technology, Industrial Technology, Engineering Science ...

Brindley Engineering

Staff Mechanical Engineer

Lisle, IL · On-site

$110K - $150K/yr

... failure analysis of items * Perform calculations, develop repair drawings, and provide repair ... Bachelor of Science in Mechanical Engineering * Experience: Min Yr = 8+ * Licensure: P.E. Preferred

Brindley Engineering

Staff Mechanical Engineer

Lisle, IL · On-site

$110K - $150K/yr

... failure analysis of items * Perform calculations, develop repair drawings, and provide repair ... Bachelor of Science in Mechanical Engineering * Experience: Min Yr = 8+ * Licensure: P.E. Preferred

Brindley Engineering

Staff Mechanical Engineer

Lisle, IL · On-site

$110K - $150K/yr

... failure analysis of items * Perform calculations, develop repair drawings, and provide repair ... Bachelor of Science in Mechanical Engineering * Experience: Min Yr = 8+ * Licensure: P.E. Preferred

Brindley Engineering

Staff Mechanical Engineer

Lisle, IL · On-site

$110K - $150K/yr

... failure analysis of items * Perform calculations, develop repair drawings, and provide repair ... Bachelor of Science in Mechanical Engineering * Experience: Min Yr = 8+ * Licensure: P.E. Preferred

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All JobsFailure Analysis Engineer JobsFailure Analysis Engineer Entry Level JobsFailure Analysis Engineer Entry Level Jobs in Chicago, IL

Failure Analysis Engineer Entry Level information

See Chicago, IL salary details

$46.9K

$96K

$139.6K

How much do failure analysis engineer entry level jobs pay per year?

As of Sep 4, 2026, the average yearly pay for failure analysis engineer entry level in Chicago, IL is $95,988.00, according to ZipRecruiter salary data. Most workers in this role earn between $72,100.00 and $121,600.00 per year, depending on experience, location, and employer.

What does a failure analysis engineer entry level do?

A Failure Analysis Engineer at the entry level is responsible for investigating product defects or failures to determine their root causes. They use analytical tools and techniques to examine failed components, document findings, and suggest corrective actions to improve product reliability. Entry-level engineers often work under the supervision of experienced team members and collaborate with manufacturing, design, and quality assurance teams. Their work is crucial for reducing future failures and enhancing overall product performance.

What are the key skills and qualifications needed to thrive as an entry level failure analysis engineer, and why are they important?

To thrive as an Entry Level Failure Analysis Engineer, you need a solid background in materials science, electrical or mechanical engineering, and a relevant bachelor’s degree. Familiarity with laboratory tools such as electron microscopes, spectroscopy equipment, and data analysis software is typically required. Strong problem-solving skills, attention to detail, and effective communication are crucial soft skills for this role. These competencies ensure accurate identification of failure causes, clear reporting, and improved product reliability.

What are some common challenges faced by entry level failure analysis engineers, and how can they overcome them?

Entry-level Failure Analysis Engineers often face challenges such as learning to interpret complex data, understanding diverse failure mechanisms, and adapting to fast-paced, cross-functional environments. Navigating unfamiliar analytical tools and laboratory equipment can also be daunting at first. To overcome these hurdles, new engineers should actively seek mentorship from experienced colleagues, participate in ongoing training, and collaborate closely with design, manufacturing, and quality teams. Embracing a proactive learning mindset and asking questions during investigations will help build confidence and technical expertise.

What is the difference between Failure Analysis Engineer Entry Level vs Failure Analyst?

AspectFailure Analysis Engineer Entry LevelFailure Analyst
Required CredentialsBachelor's in Engineering or Materials Science, relevant certificationsBachelor's or higher in Engineering, Materials Science, or related field
Work EnvironmentManufacturing, R&D labs, quality assuranceManufacturing plants, quality control labs, R&D departments
Industry UsageElectronics, automotive, aerospace, manufacturingElectronics, automotive, industrial equipment, manufacturing
Common Search/ComparisonYesYes

The Failure Analysis Engineer Entry Level and Failure Analyst roles share similar educational backgrounds and work environments, often within manufacturing and quality assurance sectors. The main difference lies in job scope: Failure Analysis Engineers typically focus on designing and conducting complex failure investigations, while Failure Analysts may handle routine failure assessments and data analysis. Both roles are essential for quality improvement and product reliability in various industries.

What are the most commonly searched types of Failure Analysis Engineer jobs in Chicago, IL?

The most popular types of Failure Analysis Engineer jobs in Chicago, IL are:

What are popular job titles related to Failure Analysis Engineer Entry Level jobs in Chicago, IL?

For Failure Analysis Engineer Entry Level jobs in Chicago, IL, the most frequently searched job titles are:

What job categories do people searching Failure Analysis Engineer Entry Level jobs in Chicago, IL look for?

The top searched job categories for Failure Analysis Engineer Entry Level jobs in Chicago, IL are:

Failure Analysis Engineer Entry Level jobs near you
Infographic showing various Failure Analysis Engineer Entry Level job openings in Chicago, IL as of August 2026, with employment types broken down into 85% Full Time, 13% Part Time, and 2% Contract. Highlights an 85% Physical, 4% Hybrid, and 11% Remote job distribution, with an average salary of $95,988 per year, or $46.1 per hour.

Mechanical Engineer II, Operations Engineering

Invenergy LLC

Bolingbrook, IL • On-site

$85K - $108K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 8 days ago

Key responsibilities

  • Provide day-to-day engineering support for ICMS remanufacturing and drivetrain manufacturing activities.

  • Support teardown reviews, failure analysis, and contribute to repair and replacement recommendations.

  • Assist in developing, maintaining, and improving procedures, inspection requirements, and quality checkpoints.

Invenergy rating

9.3

Company rating: 9.3 out of 10

Based on 10 frontline employees who took The Breakroom Quiz

Job description

Invenergy is North America's largest privately held developer, owner, and operator of power infrastructure. With 25 years of trusted execution, we deliver reliable, affordable energy through a diverse portfolio that includes natural gas, solar, land-based wind, energy storage, transmission, and domestic manufacturing. Headquartered in Chicago, we develop, own, and operate large scale projects that power communities and support the energy future.
This position will be open for application for at least 3 calendar days from the posting date. This position will remain open for application based on business need, which may be before or after the 3-day posting window.
Job Description
The Mechanical Engineer supports remanufacturing and drivetrain manufacturing activities at the Invenergy Central Machine Shop (ICMS), with a focus on technical problem solving, process support, and continuous improvement.
This role supports initiatives that improve component reliability, manufacturing quality, and repower execution by working closely with shop operations, Quality, EHS, and engineering teams. The position contributes to standardizing processes, resolving technical issues, and improving overall performance of ICMS operations.
Responsibilities
  • Provide day-to-day engineering support for ICMS remanufacturing and drivetrain manufacturing activities.
  • Support teardown reviews and failure analysis of main shaft and drivetrain components, contributing to repair and replacement recommendations.
  • Assist in evaluating wear, damage, and component condition to support engineering decisions and disposition strategies.
  • Support development, maintenance, and improvement of rebuild and assembly procedures, inspection requirements, and quality checkpoints.
  • Participate in root cause analysis (RCA) and non-conformance investigations and support implementation of corrective actions for component, process, or manufacturing issues.
  • Analyze inspection data, manufacturing reports, and repair outcomes to identify trends and support continuous improvement efforts.
  • Work with Quality and operations teams to define and support inspection standards, documentation requirements, and traceability expectations.
  • Assist in identifying gaps in procedures, training, or execution and support development of standardized solutions.
  • Assist in development and validation of component acceptance criteria, tolerances, and fit/function requirements
  • Support vendor performance evaluation through review of quality metrics, inspection data, and repair outcomes.
  • Contribute to development of engineering documentation, including procedures, work instructions, and drawing updates as needed.
  • Support engineering lab activities including CMM usage, measurement analysis, reverse engineering, and basic CAD/drawing support.
  • Provide input to safety and risk evaluations, including fixtures, tooling, and handling processes, in coordination with EHS.
  • Collaborate with cross-functional teams including Operations, Asset Management, Quality, EHS, vendors, and other engineering groups.
  • Support onboarding of new platforms, manufacturing processes, and repower-related activities at ICMS.
  • Some travel and occasional field support may be required.

Required Qualifications
  • Bachelor's Degree in Mechanical Engineering or related technical discipline (or equivalent experience).
  • 2+ years of relevant experience in manufacturing engineering, operations engineering, reliability engineering, or related field.
  • Strong analytical and problem-solving skills with ability to support technical troubleshooting and root cause analysis.
  • Ability to interpret engineering drawings, specifications, and inspection data.
  • Effective communication skills and ability to work with both technical and non-technical stakeholders.
  • Ability to manage multiple priorities and support projects with moderate guidance.
  • Proficient in Microsoft Office tools.
  • Eligible to work in the United States without the need for employer visa sponsorship now or in the future.
  • Valid driver's license and acceptable driving record.

Preferred Skills
  • Experience with wind turbine components, drivetrain systems, or remanufacturing processes.
  • Familiarity with manufacturing process tools, quality systems, inspection processes, or quality documentation (pFMEAs, control plans, NCRs).
  • Experience working with CMM equipment or measurement tools.
  • Experience with CAD software and creation or interpretation of engineering drawings.
  • Familiarity with data analysis tools and systems (Excel, PowerBI, Python, etc.).
  • Experience working with vendors, suppliers, or third-party manufacturing partners.
  • Understanding of Repower programs, main shaft assemblies, or drivetrain manufacturing processes.

Base Pay
$85,000.00 - $108,000.00 USD Annual
Bonus: 15%
The base pay range reflects the minimum and maximum target salary for the position. Invenergy considers a number of factors when determining base pay offers such as the scope and responsibilities of the position and the candidate's experience, education and skills.
In addition to base pay, the total annual compensation package may also include eligibility to participate in our bonus program(s) which are designed to reward individual and company performance. Your recruiter can share more about bonus eligibility for this position during the hiring process.
Invenergy offers a variety of other benefits including medical, dental and vision insurance, 401k, paid time off, etc.
Invenergy LLC is an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to, among other things, race, color, religion, sex, sexual orientation, gender identity, national origin, age, status as a protected veteran, or disability.

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