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Extrusion Operations Manager Jobs in Pennsylvania

B. Braun Group

Extrusion Processing Engineer

Allentown, PA · On-site

$76K - $86K/yr

Braun Medical Inc., a leader in infusion therapy and pain management, develops, manufactures, and ... operational excellence. Responsibilities: Essential Duties * Troubleshoot and optimize extrusion ...

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Extrusion Operations Manager information

What does an extrusion operations manager do?

An Extrusion Operations Manager oversees the production process where raw materials are shaped into specific forms using extrusion machinery. They are responsible for managing staff, ensuring safety and quality standards, optimizing production efficiency, and troubleshooting process issues. This role also involves coordinating maintenance, overseeing inventory, and implementing continuous improvement initiatives to meet production goals. Effective communication and leadership skills are essential for managing teams and maintaining smooth operations.

What are the key skills and qualifications needed to thrive as an extrusion operations manager, and why are they important?

To thrive as an Extrusion Operations Manager, you need in-depth knowledge of extrusion processes, manufacturing operations, and a relevant engineering or technical degree. Familiarity with extrusion machinery, quality control systems, and production management software like ERP systems is typically required. Leadership, problem-solving, and strong communication skills help manage teams and drive continuous improvement. These skills are critical for ensuring efficient production, maintaining product quality, and meeting organizational goals in a manufacturing environment.

What are some common challenges faced by an extrusion operations manager, and how can they be addressed?

Extrusion Operations Managers often encounter challenges such as maintaining consistent product quality, minimizing equipment downtime, and managing a diverse team across multiple shifts. Addressing these challenges requires strong troubleshooting skills, effective training programs, and fostering open communication among team members. Implementing regular preventive maintenance and leveraging data-driven process improvements can also help maintain efficiency and product standards.

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For Extrusion Operations Manager jobs in Pennsylvania, the most frequently searched job titles are:

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Cities in Pennsylvania with the most Extrusion Operations Manager job openings:

Extrusion Operations Manager jobs near you
Infographic showing various Extrusion Operations Manager job openings in Pennsylvania as of August 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution.

Senior Medical Tubing Extrusion Engineer

Martech Medical Products

Harleysville, PA • On-site

$100K - $138K/yr

Full-time

Re-posted 7 days ago

Job description

Senior Medical Tubing Extrusion Engineer
Onsite Position
Relocation assistance is not available
Join Our Team
Join a growing medical device manufacturing organization where your technical expertise will directly impact the development and production of innovative healthcare technologies. As a Senior Medical Tubing Extrusion Engineer, you will serve as the technical leader for extrusion process development, validation, optimization, and commercialization activities. This role offers the opportunity to work on complex medical tubing products, influence manufacturing strategy, mentor technical talent, and drive continuous improvement in a highly regulated environment.
Position Summary
The Senior Medical Tubing Extrusion Engineer serves as the subject matter expert for medical tubing extrusion processes and technologies. This individual leads process development, validation, equipment and tooling improvements, and new product introduction activities while partnering closely with Manufacturing, Quality, Maintenance, Supply Chain, Project Management, and Commercial teams.
This role combines hands-on engineering expertise with technical leadership and offers the opportunity to influence both current operations and future manufacturing capabilities.
How You Will Contribute
  • Lead the development, optimization, validation, and sustainment of medical tubing extrusion processes to ensure product quality, efficiency, and compliance.
  • Design, develop, qualify, and maintain extrusion tooling, including dies, tips, mandrels, sizing fixtures, and downstream tooling.
  • Lead process and equipment validation activities, including IQ, OQ, PQ, process characterization, and capability studies.
  • Serve as the technical lead for extrusion-related New Product Introduction (NPI), commercialization, scale-up, and technology transfer projects.
  • Drive continuous improvement initiatives focused on yield improvement, process capability, throughput, cost reduction, and operational excellence.
  • Troubleshoot complex process, tooling, equipment, and product quality issues using structured problem-solving methodologies.
  • Conduct root cause investigations and implement effective corrective and preventive actions.
  • Develop and maintain engineering documentation, validation reports, SOPs, work instructions, and process standards.
  • Evaluate manufacturability, capacity requirements, and technical feasibility for new business opportunities and customer programs.
  • Mentor and train engineers, technicians, and manufacturing personnel to strengthen technical capabilities throughout the organization.
  • Support customer audits, supplier assessments, technical reviews, and regulatory inspections.
  • Evaluate and implement new materials, equipment, automation technologies, and manufacturing methods to expand organizational capabilities.
  • Lead cross-functional projects that support strategic manufacturing and business objectives.
Required Qualifications
  • Bachelor's degree in Mechanical Engineering, Polymer Engineering, Chemical Engineering, Manufacturing Engineering, Biomedical Engineering, or a related engineering discipline.
  • 7+ years of experience in extrusion engineering, polymer processing, medical device manufacturing, or a related manufacturing environment.
  • Demonstrated expertise in medical tubing extrusion process development, optimization, and troubleshooting.
  • Strong knowledge of thermoplastics, polymer behavior, and extrusion processing principles.
  • Experience designing and developing extrusion tooling, including dies, tips, mandrels, and sizing systems.
  • Experience leading process and equipment validations, including IQ, OQ, and PQ activities.
  • Strong understanding of Design of Experiments (DOE), Statistical Process Control (SPC), process characterization, and capability analysis.
  • Experience conducting root cause investigations and implementing corrective and preventive actions.
  • Strong technical writing, project management, and communication skills.
  • Demonstrated ability to lead technical projects and mentor engineers, technicians, and manufacturing personnel.
Preferred Qualifications
  • Experience in medical device manufacturing.
  • Knowledge of FDA Quality System Regulations (QSR), ISO 13485, Good Manufacturing Practices (GMP), Design Controls, Risk Management, and Change Control processes.
  • Experience with complex medical tubing products, including multilumen, tapered, reinforced, microbore, and specialty extrusions.
  • Experience supporting NPI, customer qualification, commercialization, and technology transfer activities.
  • Lean Six Sigma Green Belt or Black Belt certification.
  • Experience with SolidWorks or equivalent CAD software.
  • Experience supporting technical quoting and manufacturability assessments.
Work Authorization Requirement: Applicants must be legally authorized to work in the United States on an unrestricted basis. The Company does not sponsor employment visas or provide immigration-related sponsorship now or in the future. Candidates requiring current or future sponsorship for employment authorization are not eligible for consideration.

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