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Crash Simulation Engineer Jobs in Pontiac, MI (NOW HIRING)

Yora

Senior Steering Wheel Engineer

Southfield, MI · On-site

$96K - $132K/yr

You will work cross-functionally with engineering, design, safety, simulation and suppliers - with ... Support crash testing, validation and homologation activities * Perform technical investigations ...

Ford Motor Company

Supervisor - VEV LEAN

Dearborn, MI · On-site

$115K - $218K/yr

Operations optimization for wind tunnels, proving grounds, crash barrier, emissions testing, HV ... Bachelor of Science in Engineering, Bachelor of Business Administration, or related Minimum of 5-8 ...

Ford Motor Company

Supervisor - VEV LEAN

Dearborn, MI · On-site

$115K - $218K/yr

Electrical/simulation environment experience supporting advanced test methods, simulation ... Master of Science in Engineering or MBA preferred. * Prior capital investment project management ...

Ford Motor Company

Supervisor - VEV LEAN

Dearborn, MI · Hybrid

$115K - $218K/yr

Electrical/simulation environment experience supporting advanced test methods, simulation ... Master of Science in Engineering or MBA preferred. * Prior capital investment project management ...

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Crash Simulation Engineer information

See Pontiac, MI salary details

$38.7K

$122.6K

$189.2K

How much do crash simulation engineer jobs pay per year?

As of Sep 6, 2026, the average yearly pay for crash simulation engineer in Pontiac, MI is $122,554.00, according to ZipRecruiter salary data. Most workers in this role earn between $91,400.00 and $145,500.00 per year, depending on experience, location, and employer.

What does a crash simulation engineer do?

A Crash Simulation Engineer uses computer modeling and simulation software to analyze how vehicles behave during collisions. They help predict the impact of crashes on vehicle structure and passenger safety, allowing manufacturers to improve design before building physical prototypes. Their work is crucial for meeting safety standards and regulations, as well as reducing development costs and time. Crash Simulation Engineers often collaborate with design, testing, and safety teams to ensure vehicles are both safe and efficient.

What are the typical challenges faced by crash simulation engineers when integrating simulation results with real-world crash test data?

Crash Simulation Engineers often encounter challenges in aligning simulation results with actual crash test outcomes due to factors like material variability, model accuracy, and real-world unpredictability. Bridging this gap requires close collaboration with test engineers, iterative refinement of finite element models, and thorough validation processes. Staying updated with the latest simulation software and continually improving modeling techniques are essential to accurately predict crash performance and ensure vehicle safety compliance.

What are the key skills and qualifications needed to thrive as a crash simulation engineer, and why are they important?

To thrive as a Crash Simulation Engineer, you need a strong background in mechanical engineering or a related field, with expertise in finite element analysis (FEA) and crash dynamics. Familiarity with simulation tools such as LS-DYNA, HyperMesh, and CATIA, along with relevant certifications in simulation software, is highly valuable. Attention to detail, problem-solving, and effective communication skills help convey complex simulation results and collaborate with cross-functional teams. These competencies are essential for ensuring vehicle safety, compliance with regulations, and the successful integration of crashworthiness into the design process.

What is the difference between Crash Simulation Engineer vs Finite Element Analyst?

AspectCrash Simulation EngineerFinite Element Analyst
Required CredentialsBachelor's or Master's in Mechanical Engineering, Automotive Engineering, or related fields; knowledge of CAE softwareBachelor's or Master's in Mechanical Engineering, Civil Engineering, or related fields; expertise in finite element analysis software
Work EnvironmentAutomotive or aerospace R&D labs, design teams, testing facilitiesEngineering firms, research institutions, manufacturing companies
Industry UsagePrimarily in automotive safety, crashworthiness, and structural integrityBroadly in structural analysis, product design, and failure prediction

The Crash Simulation Engineer focuses on developing and running crash tests using specialized software to improve vehicle safety. In contrast, the Finite Element Analyst performs detailed structural analyses across various industries. While both roles require knowledge of CAE tools and similar credentials, the Crash Simulation Engineer specializes in crash scenarios, making their work more specific to automotive safety testing.

Are crash simulation engineers in demand?

Crash simulation engineers are in demand due to the automotive industry's focus on safety and the increasing use of computer-aided engineering tools like finite element analysis. They are essential for developing and testing vehicle safety features, and job opportunities are expected to grow with advancements in vehicle design and autonomous technology.

How do I become a crash simulation engineer?

To become a crash simulation engineer, typically a bachelor's degree in mechanical engineering, automotive engineering, or a related field is required. Gaining experience with finite element analysis software such as LS-DYNA or Abaqus, along with strong skills in programming and materials science, is essential. Advanced roles may require a master's degree or professional certification in engineering or simulation techniques.

What are popular job titles related to Crash Simulation Engineer jobs in Pontiac, MI?

For Crash Simulation Engineer jobs in Pontiac, MI, the most frequently searched job titles are:

What cities near Pontiac, MI are hiring for Crash Simulation Engineer jobs?

Cities near Pontiac, MI with the most Crash Simulation Engineer job openings:

Crash Simulation Engineer jobs near you

Senior Safety Performance Engineer

Stellantis

Auburn Hills, MI • On-site

$98K - $135K/yr

Full-time

Re-posted 3 days ago

Stellantis rating

7.5

Company rating: 7.5 out of 10

Based on 131 frontline employees who took The Breakroom Quiz

13th of 45 rated automakers

Job description

The Senior Safety Performance Engineer is responsible for leading the safety development activities for their assigned vehicle programs to ensure all identified safety functional objectives are achieved on time. They are responsible for supporting impact script development, identifying design enablers, executing component and full vehicle test plans.
Key Responsibilities:
  • Safety development, customer functional objectives target setting, and vehicle level test plan execution; specifically, for the vehicle crash regulatory and third-party ratings
  • Support the vehicle integration and validation process by owning safety performance, leading the attribute team, and supporting tech club and vehicle program requests.
  • This engineer will influence the designs and investigate vehicle issues to determine the root cause, issue the appropriate documentation for issue resolution, and lead the team where issue crosses multiple vehicle disciplines.
  • Be responsible for physical testing and component testing, planning, vehicle build and test prep and execution from concept through launch, including interacting with CAE team for virtual validation.
  • This position requires some travel to Chelsea Proving Grounds

The Safety Performance Engineer must possess a strong technical acumen, exceptional communication/organizational skills.
Basic Qualifications:
  • Bachelor of Science degree in Mechanical Engineering, Electrical Engineering or equivalent
  • Minimum of 5 years of vehicle development and safety development experience
  • Experience guiding vehicle design using virtual analysis, and physical testing
  • Broad knowledge of vehicle regulatory and 3rd party requirements
  • Experience dealing with cross-functional (Durability, Safety, NVH, Aero) issues
  • Strategic thinking, strong leadership, and interpersonal skills
  • Demonstrated ability to summarize and present work

Preferred Qualifications:
  • Strategic thinking, strong leadership, and interpersonal skills
  • Demonstrated ability to summarize and present work
  • Good presentation skills, problem solving ability
  • Good knowledge of vehicle structures
  • Good knowledge of fundamental physics and structural engineering principles.
  • Excellent organizational, communication and teamwork skills
  • Experience leading teams and solving complex issue
  • Experience dealing with cross-functional issues related to restraints or structures
  • Previous laboratory, design release, CAE and hands-on crashworthiness expertise is a plus
  • Knowledge of CATIA/NX/TC, Hypergraph, data/film analysis, and advanced simulation techniques

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