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Crash Simulation Engineer Jobs in Pontiac, MI (NOW HIRING)

Slate Auto

Vehicle CAE Engineer

Troy, MI · On-site

$85K - $128K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Perform iterative simulations to optimize component and vehicle-level performance targets ... Familiarity with vehicle safety regulations and crash performance requirements is desirable ...

Ford Motor Company

Occupant Safety CAE Engineer

Allen Park, MI · On-site

$135K - $226K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • PTO

Responsibilities What you'll do... • Work with Advanced Vehicle Crash Safety and Program Design ... and simulation results. • Work in a cross-functional environment to identify and overcome ...

Ford Motor Company

Occupant Safety CAE Engineer

Allen Park, MI · Hybrid

$135K - $226K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • PTO

... simulation, coupled with a 1st principles approach to problem solving 5+ years of experience in ... Work with Advanced Vehicle Crash Safety and Program Design teams to develop occupant CAE models in ...

Ford Motor Company

Occupant Safety CAE Engineer

Allen Park, MI · Hybrid

$135K - $226K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • PTO

... simulation, coupled with a 1st principles approach to problem solving 5+ years of experience in ... Work with Advanced Vehicle Crash Safety and Program Design teams to develop occupant CAE models in ...

Ford Motor Company

Research Engineer

Dearborn, MI · On-site

$95K - $184K/yr

  • Medical

  • Dental

  • Life

  • PTO

... crash safety, and durability simulations for HV battery components and assemblies, using SimSolid and NX, and modifying designs based on analysis results. 3. Leading and documenting failure mode ...

Stellantis

Senior Safety Performance Engineer

Auburn Hills, MI · On-site

$98K - $135K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

... the vehicle crash regulatory and third-party ratings * Support the vehicle integration and ... Knowledge of CATIA/NX/TC, Hypergraph, data/film analysis, and advanced simulation techniques Our ...

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All JobsCrash Simulation Engineer JobsCrash Simulation Engineer Jobs in Pontiac, MI

Crash Simulation Engineer information

See Pontiac, MI salary details

$38.7K

$122.6K

$189.2K

How much do crash simulation engineer jobs pay per year?

As of Aug 12, 2026, the average yearly pay for crash simulation engineer in Pontiac, MI is $122,554.00, according to ZipRecruiter salary data. Most workers in this role earn between $91,400.00 and $145,500.00 per year, depending on experience, location, and employer.

What does a crash simulation engineer do?

A Crash Simulation Engineer uses computer modeling and simulation software to analyze how vehicles behave during collisions. They help predict the impact of crashes on vehicle structure and passenger safety, allowing manufacturers to improve design before building physical prototypes. Their work is crucial for meeting safety standards and regulations, as well as reducing development costs and time. Crash Simulation Engineers often collaborate with design, testing, and safety teams to ensure vehicles are both safe and efficient.

What are the key skills and qualifications needed to thrive as a crash simulation engineer, and why are they important?

To thrive as a Crash Simulation Engineer, you need a strong background in mechanical engineering or a related field, with expertise in finite element analysis (FEA) and crash dynamics. Familiarity with simulation tools such as LS-DYNA, HyperMesh, and CATIA, along with relevant certifications in simulation software, is highly valuable. Attention to detail, problem-solving, and effective communication skills help convey complex simulation results and collaborate with cross-functional teams. These competencies are essential for ensuring vehicle safety, compliance with regulations, and the successful integration of crashworthiness into the design process.

What is the difference between Crash Simulation Engineer vs Finite Element Analyst?

AspectCrash Simulation EngineerFinite Element Analyst
Required CredentialsBachelor's or Master's in Mechanical Engineering, Automotive Engineering, or related fields; knowledge of CAE softwareBachelor's or Master's in Mechanical Engineering, Civil Engineering, or related fields; expertise in finite element analysis software
Work EnvironmentAutomotive or aerospace R&D labs, design teams, testing facilitiesEngineering firms, research institutions, manufacturing companies
Industry UsagePrimarily in automotive safety, crashworthiness, and structural integrityBroadly in structural analysis, product design, and failure prediction

The Crash Simulation Engineer focuses on developing and running crash tests using specialized software to improve vehicle safety. In contrast, the Finite Element Analyst performs detailed structural analyses across various industries. While both roles require knowledge of CAE tools and similar credentials, the Crash Simulation Engineer specializes in crash scenarios, making their work more specific to automotive safety testing.

What are the typical challenges faced by crash simulation engineers when integrating simulation results with real-world crash test data?

Crash Simulation Engineers often encounter challenges in aligning simulation results with actual crash test outcomes due to factors like material variability, model accuracy, and real-world unpredictability. Bridging this gap requires close collaboration with test engineers, iterative refinement of finite element models, and thorough validation processes. Staying updated with the latest simulation software and continually improving modeling techniques are essential to accurately predict crash performance and ensure vehicle safety compliance.
What are popular job titles related to Crash Simulation Engineer jobs in Pontiac, MI? For Crash Simulation Engineer jobs in Pontiac, MI, the most frequently searched job titles are:
What cities near Pontiac, MI are hiring for Crash Simulation Engineer jobs? Cities near Pontiac, MI with the most Crash Simulation Engineer job openings:
Crash Simulation Engineer jobs near you

Vehicle CAE Engineer

Slate Auto

Troy, MI • On-site

$85K - $128K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 9 days ago

Job description

ABOUT SLATE
At Slate, we're building safe, reliable vehicles that people can afford, personalize and love-and doing it here in the USA as part of our commitment to reindustrialization. The spirit of DIY and customization runs throughout every element of a Slate, because people should have control over how their trucks look, feel, and represent them.
WHO WE ARE LOOKING FOR
Slate is looking for a motivated, detail-oriented Vehicle CAE Engineer to join our growing team. This position will be responsible for performing NVH, durability, strength, and stiffness simulations to support the development and optimization of EV body, chassis, and closure structures. Working under the guidance of senior engineers, this role offers an excellent opportunity to grow within a dynamic, startup-paced environment.
WHAT YOU GET TO DO
  • The Vehicle CAE Engineer will support the CAE team in simulation activities and design evaluation. Key responsibilities include:
  • Support NVH and durability analysis for BIW, HV Battery structure, Trimmed Body, and full vehicle structures using tools such as ANSA, Optistruct, and nCode Design Life.
  • Assist in building, running, and debugging full vehicle NVH and durability models using pre-processing tools like ANSA and HyperMesh.
  • Analyze simulation results, identify design issues, and provide recommendations for improvement.
  • Perform iterative simulations to optimize component and vehicle-level performance targets.
  • Support vehicle and component testing activities and assist in correlating CAE results with physical test data.
  • Help apply engineering methods and tools including DOE and design optimization techniques.
  • Prepare technical reports summarizing simulation results, findings, and improvement actions.
  • Collaborate with design, manufacturing, and supplier teams to meet vehicle performance requirements.

WHAT YOU BRING TO THE TEAM
  • Bachelor of Science Degree in Mechanical or Aerospace Engineering, or equivalent, from an ABET-accredited or equivalent program.
  • Master's degree is a plus.
  • 3-5 years of automotive structures CAE experience, with exposure to NVH and/or durability analysis.
  • Solid foundation in mechanical engineering principles and their application to product development.
  • Ability to work both independently and as part of a cross-functional team.
  • Strong oral and written communication skills with the ability to present technical findings clearly.
  • Eagerness to learn, problem-solve, and grow within a fast-moving organization.
  • Familiarity with tools such as nCode, Optistruct / NASTRAN, ANSA, and Hyper Works.
  • Basic understanding of NVH concepts including source-path-receiver thinking for structure-borne vibration and airborne noise.
  • Exposure to modal analysis, vibration targets, or frequency response analysis is an advantage.
  • Some experience or academic coursework in random vibration analysis is a plus.
  • Experience or exposure to CAE-test correlation is desirable.
  • Experience with electric propulsion systems is desirable, including structural CAE for battery enclosures, battery trays, or high-voltage pack integration within the vehicle architecture.
  • Familiarity with EV-specific structural considerations such as thermal management interface loads, battery module mounting, or e-motor subframe design is a plus.
  • Familiarity with vehicle safety regulations and crash performance requirements is desirable, including FMVSS (Federal Motor Vehicle Safety Standards) and US NCAP evaluation criteria as they relate to structural design and CAE simulation.

PHYSICAL REQUIREMENTS
  • Must have the ability to travel (up to 10%).
  • Must have the ability to lift up to 35 pounds.
  • Must have the ability to stand, walk, and perform repetitive tasks for extended periods.

Salary Range: The compensation for this position is the range Slate reasonably and in good faith expects to pay for the position taking into account the wide variety of factors that are considered in making compensation decisions, including job-related knowledge; skillset; experience, education and training; certifications; work location; and other relevant business and organizational factors.
Base Pay Range (Annual)
$85,430.91 - $128,146.37
Additional Compensation and Benefits: Slate offers a wide range of competitive benefits, including medical, dental, vision, life insurance, disability insurance, vacation, and 401k. The successful candidate may also be eligible to participate in the equity program and/or a discretionary annual incentive program, subject to the rules governing such programs.
WHY JOIN TEAM SLATE?
At Slate, we're fueled by grit, determination, and attention to detail. The start-up spirit of ingenuity and resourcefulness move our business forward. Team Slate fosters a culture of excellence, innovation, and mutual respect, and is motivated by shared principles.
  • Safety First
  • Delight Customers
  • One Team
  • Relentless Improvement
  • Fast, Frugal, and Scrappy
  • Respectful Collaboration
  • Positive Legacy

WE WANT TO WORK WITH PEOPLE THAT REFLECT THE COMMUNITIES IN WHICH WE OPERATE.
Slate is proud to be an Equal Employment Opportunity and Affirmative Action employer. We do not discriminate based upon race, color, religion, gender, gender identity or expression, sexual orientation, national origin, genetics, disability, age, veteran status, marital status, parental status, cultural background, organizational level, work styles, tenure and life experiences. Or for any other reason.
Slate is committed to providing reasonable accommodation for qualified individuals with disabilities in our job application procedures. If you need assistance or an accommodation due to a disability, you may contact us at
slate-talent_acquisition@slate.auto.

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