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Controls Technician Jobs in Appleton, WI (NOW HIRING)

Senior Engineer R&D Controls

Menasha, WI

$99K - $131K/yr

As a Senior Controls Engineer in the R&D group, you will be responsible for developing control systems in a physics-based modeling and simulation environment for electrical, thermal, and mechanical ...

Engineer II - Automation & Controls

Chilton, WI · On-site

$86K - $114K/yr

Job Summary Grande Chilton is seeking our next Engineer II, Automation & Controls . If placed in this role you will play a key part in the startup and ongoing success of our new state-of-the-art ...

Job Profile Maintenance Technician Working location: Appleton, WI, USA General Description ... Qualified candidates will possess mechanical aptitude skills, general knowledge of PLC controls ...

Controls Engineer - Advanced Manufacturing

Oshkosh, WI · On-site

$81K - $105K/yr

To learn more about playing for Team Amcor, visitwww.amcor.comILinkedInIGlassdoorIFacebook IYouTube The Automation Controls Engineer will be a key member of the Advanced Manufacturing team within the ...

Role Summary The Instrumentation & Controls Engineer serves as the discipline lead on multi‑disciplinary projects, responsible for all I&C deliverables, estimating engineering effort, maintaining ...

Role Summary The Instrumentation & Controls Engineer serves as the discipline lead on multidisciplinary projects, responsible for all I&C deliverables, estimating engineering effort, maintaining ...

Electrical & Controls Systems Engineer

Green Bay, WI · On-site

$77K - $104K/yr

We are seeking a talented and driven Automation and Controls Engineer to join our team at our Green Bay facility. As part of our broader US engineering team you will standardize and automate ...

Showing results 41-60

Controls Technician information

See Appleton, WI salary details

$18

$32

$46

How much do controls technician jobs pay per hour?

As of Sep 4, 2026, the average hourly pay for controls technician in Appleton, WI is $32.33, according to ZipRecruiter salary data. Most workers in this role earn between $27.45 and $36.15 per hour, depending on experience, location, and employer.

What is a controls technician?

A controls technician is an electrical engineering professional who specializes in machine automation and the calibration of machine controllers. As a controls technician, your duties include calibrating and operating automation equipment, as well as performing necessary maintenance. You also monitor readings from these machines to ensure factors like temperature and pressure are in the acceptable range. Your job is to make sure that the plant, line, generator, or whatever system you are monitoring, is functioning at its best for the sake of safety and productivity.

What are the key skills and qualifications needed to thrive as a controls technician, and why are they important?

To thrive as a Controls Technician, you need a solid understanding of electrical systems, instrumentation, and automation principles, often supported by a technical diploma or associate degree in a related field. Familiarity with PLC programming, SCADA systems, and industrial control software, along with certifications like NICET or ISA, is highly valuable. Strong problem-solving abilities, attention to detail, and effective communication are important soft skills in this role. These skills ensure accurate troubleshooting, safe system operation, and efficient collaboration in maintaining complex automated equipment.

What are some common challenges controls technicians face when troubleshooting automation systems?

Controls Technicians often encounter challenges such as diagnosing intermittent faults in complex automation systems, interpreting various PLC or HMI error codes, and managing communication issues between devices. These tasks require strong problem-solving skills and the ability to quickly read and understand wiring diagrams and technical documentation. Collaborating with engineers, electricians, and production staff is also key when troubleshooting, as issues often span multiple systems or departments.

What is the difference between Controls Technician vs Electrical Technician?

AspectControls TechnicianElectrical Technician
CertificationsPLC, automation, control system certificationsElectrical licenses, NEC certifications
Work EnvironmentManufacturing plants, automation facilitiesConstruction sites, electrical maintenance
Industry UsageIndustrial automation, manufacturingConstruction, electrical service

Controls Technicians focus on automation systems, PLCs, and control panels within industrial settings, while Electrical Technicians handle electrical wiring, maintenance, and installations. Both roles require electrical knowledge, but Controls Technicians specialize in automation and control systems, making their skills more aligned with manufacturing and process industries.

How do you become a controls technician?

To become a controls technician, typically one needs a high school diploma or equivalent, followed by post-secondary education such as an associate degree or technical certification in automation, electrical systems, or control systems. Gaining hands-on experience through apprenticeships or entry-level positions and developing skills in PLC programming, electrical wiring, and troubleshooting are also important steps.
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Infographic showing various Controls Technician job openings in Appleton, WI as of August 2026, with employment types broken down into 1% As Needed, 83% Full Time, 12% Part Time, 3% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $67,249 per year, or $32.3 per hour.

Senior Engineer R&D Controls

Faithtechnologies

Menasha, WI

$99K - $131K/yr

Full-time

Posted 8 days ago


Faith Technologies rating

8.0

Company rating: 8.0 out of 10

Based on 54 frontline employees who took The Breakroom Quiz

206th of 452 rated engineering


Job description

You've discovered something special. A company that cares. Cares about leading the way in construction, engineering, manufacturing and renewable energy. Cares about redefining how energy is designed, applied and consumed. Cares about thoughtfully growing to meet market demands. And as "one of the Healthiest 100 Workplaces in America" is focused on the mind/body/soul of team members through our Culture of Care.

Faith Technologies Inc. (FTI) is currently seeking aSenior Controls Engineer in the R&D Group to join our Product Engineering team inMenasha, WI.

As a Senior Controls Engineer in the R&D group, you will be responsible for developing control systems in a physics-based modeling and simulation environment for electrical, thermal, and mechanical systems used in distributed energy resources and power distribution. Collaborating with subject matter experts, product strategy teams, and systems engineers, you will create accurate and efficient control systems, optimization, and analytics algorithms to support technologies and products development within the Product Engineering organization. You will play a key role in driving innovation and performance improvements in distributed energy and power distribution systems.

Our ProductEngineeringTeam sits at the intersection of innovation and execution, transforming ideas into real-world products and solutions for Excellerate Products(tm), a division of Faith Technologies Incorporated (FTI). From early concept through full-scale production, our engineers design Data Center power distribution products, Electric Vehicle chargingskids, switchboards and more! With a strong focus on quality, manufacturability, and customer outcomes, we ensureeveryproduct is engineered to perform in the real world-safely, reliably, and at scale.

To learn more about our products and services, visit our website:Excellerate Products - Smarter Power Solutions - FTI

MINIMUM REQUIREMENTS

Education: Bachelor's degree in electrical, mechanical engineering, or equivalent. Advanced degree in electrical or mechanical engineering with demonstrated background in controls theorypreferred.

Experience: 5+ years of experience in controls systems design and systems simulation

  • Experience with Python, C++, or similar environments for development of optimization tools and controls logic
  • Experience with model-based controls development processes (Matlab, Simulink, Stateflow)
  • Proficient in hardware-in-the-loop (HIL), model-in-loop (MIL), and software-in-the-loop (SIL) simulation platforms, including the integration of plant and controls models
  • Experience with HIL platforms including dSpace, speedgoat, NI, or others for testing of controls systems
  • Experience or familiarity with control system design, PLCs, or SCADA systems for microgrids
  • Familiarity with implementation of automated continuous integration and deployment processes for software releases
  • Strong understanding of renewable energy systems including solar, wind, power conversion, and battery energy storage systems.
  • Knowledge of power distribution concepts including uninterrupted power supply and power converters
  • Knowledge of multi-physics modeling software such as Simscape, Simcenter Amesim, GT Suite, or similar
  • Experience with management systems for battery energy storage, control of thermal management systems, optimization algorithms for energy management systems
  • Experience using version control for software, modeling and simulation including Git or other similar tools
  • Strong understanding of related regulatory frameworks and industry standards related to the relevant energy technologies: Microgrid, Power generation, and Energy storage preferred

Travel: 5-15%

Work Schedule: This position works between the hours of 7 AM and 5 PM, Monday- Friday. Works a sufficient schedule to meet the expectations of the role.

KEY RESPONSIBILITIES

  • Develop control system design, implementation, and validation for new technology and product development
  • Develop proof-of-concept controls algorithms to support architecture trade studies and provide functional recommendations to software teams Collaborate with component and domain subject matter experts to translate functional requirements into controls, optimization, and diagnostics algorithms
  • Develop and/or integrate physics-based modeling and simulation environment for a variety of electrical, thermal, and mechanical systems for distributed energy resources and power distribution
  • Use simulation platforms to optimize and validate controls software design and overall system performance
  • Conduct control system architecture trade studies and optimization to ensure maximized performance
  • Utilize DOE, optimization methods, and data driven modeling and analysis tools
  • Document, and communicate interface definitions and performance requirements for controls hardware and communication networks
  • Lead the development and implementation of Model-in-the-loop and Hardware-in-the-loop processes for controls development and verification within R&D projects
  • Performs other related duties as required and assigned

The job description and responsibilities described are intended to provide guidelines for job expectations and the employee's ability to perform the position described. It is not intended to be construed as an exhaustive list of all functions, responsibilities, skills, and abilities. Additional functions and requirements may be assigned by supervisors as deemed appropriate.

Applicants must be authorized to work for ANY employer in the U.S. We are unable to sponsor or take over sponsorship of an employment Visa at this time other than the TN1 Visa (Canadian).

#LI-ONSITE

How Does FTI Give YOU the Chance to Thrive?

If you're energized by new challenges, FTI provides you with many opportunities. Joining FTI opens doors to redefine what's possible for your future.

Once you're a team member, you're supported and provided with the knowledge and resources to achieve your career goals with FTI. You're officially in the driver's seat of your career, and FTI's career development and continued education programs give you opportunities to position yourself for success.

FTI is a "merit to the core" organization. We recognize and reward top performers, offering competitive, merit-based compensation, career path development and a flexible and robust benefits package.

Benefits are the Game-Changer

We provide industry-leading benefits as an investment in the lives of team members and their families.You're invited to review the full list of FTI benefits available to regular/full-time team members. Start here. Grow here. Succeed here. If you're ready to learn more about your career with FTI, apply today!

Faith Technologies, Inc. is an Equal Opportunity Employer - veterans/disabled.

Employment is contingent upon successfully passing a background and drug test


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