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Controls Engineer Jobs in Reston, VA (NOW HIRING)

The Role Electra.aero is seeking a Principal Flight Controls Engineer to serve as a senior technical authority and flight controls certification subject-matter expert for the EL9 Ultra Short Takeoff ...

The Role Electra.aero is seeking a Principal Flight Controls Engineer to serve as a senior technical authority and flight controls certification subject-matter expert for the EL9 Ultra Short Takeoff ...

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Sr. Controls Engineer

Herndon, VA · On-site

$99K - $131K/yr

Develop and modify controls logic programming and graphical user interfaces. Manage multiple stakeholder deliverables, requirements and navigate challenging situations. Financially manage BMS and ...

Project Controls Engineer

Silver Spring, MD · On-site

$75K - $110K/yr

About the Role We seek a Project Controls Engineer to provide scheduling support services to our valued clients. This position will work with a team of professionals, including client project ...

Sr. Controls Engineer

Herndon, VA · On-site

$99K - $131K/yr

Develop and modify controls logic programming and graphical user interfaces. Manage multiple stakeholder deliverables, requirements and navigate challenging situations. Financially manage BMS and ...

Provide project controls support to project teams. * Assist in the development and maintenance of ... Basic understanding of engineering documents and derive quantities from them. * Basic software ...

Provide project controls support to project teams. * Assist in the development and maintenance of ... Basic understanding of engineering documents and derive quantities from them. * Basic software ...

Senior Plant Controls Engineer

Arlington, VA · On-site

$120K - $175K/yr

As the Senior Controls Engineer/Project Manager, you'll drive continuous improvement projects, implement control system upgrades, and troubleshoot complex automation challenges across a diverse set ...

Senior Plant Controls Engineer

Arlington, VA · On-site

$120K - $175K/yr

As the Senior Controls Engineer/Project Manager, you'll drive continuous improvement projects, implement control system upgrades, and troubleshoot complex automation challenges across a diverse set ...

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Controls Engineer information

See Reston, VA salary details

$57.2K

$100.5K

$136.3K

How much do controls engineer jobs pay per year?

As of Jun 20, 2026, the average yearly pay for controls engineer in Reston, VA is $100,471.00, according to ZipRecruiter salary data. Most workers in this role earn between $86,900.00 and $112,400.00 per year, depending on experience, location, and employer.

What engineering jobs pay $500,000?

Controls engineers in senior or specialized roles, especially those working in industries like aerospace, oil and gas, or automation, can earn salaries approaching or exceeding $500,000 annually, often including bonuses and profit sharing. High-level positions typically require extensive experience, advanced certifications, and expertise in programming, system integration, and project management.

What engineers make $300,000 a year?

Senior controls engineers, especially those with extensive experience, specialized skills in automation, and certifications like Professional Engineer (PE), can earn $300,000 or more annually. High-level roles in industries such as aerospace, oil and gas, or large manufacturing often offer such compensation, particularly for those managing complex projects or leading teams.

What Is a Controls Engineer?

Controls engineers design, develop, and test automated or dynamic systems that are controlled through feedback with sensors or detectors. Examples include automated irrigation systems that can sense moisture levels in soil, or self-driving cars that can navigate congested streets. Controls engineers apply control theory to devices, machines, and processes to attain desired outcomes. They can work on everything from boilers, washing machines, or light switches to complex industrial machinery.

What are the key skills and qualifications needed to thrive as a Controls Engineer, and why are they important?

To thrive as a Controls Engineer, you need a solid background in electrical engineering, automation, and process control, typically supported by a relevant engineering degree. Familiarity with PLC programming, SCADA systems, HMI software, and certifications such as Professional Engineer (PE) or Siemens/Rockwell training are commonly required. Strong problem-solving abilities, attention to detail, and effective communication skills help distinguish top performers in this field. These skills ensure the safe, efficient, and reliable operation of automated systems critical to industrial and manufacturing environments.

What does a Controls Engineer do?

A Controls Engineer designs, develops, and maintains systems that control machinery and processes in industries such as manufacturing, automotive, and energy. They work with automation systems, including programmable logic controllers (PLCs), sensors, actuators, and human-machine interfaces (HMIs) to ensure efficient, safe, and reliable operation. Controls Engineers also troubleshoot and optimize existing systems, implement upgrades, and ensure compliance with safety standards. Their expertise is crucial for improving productivity, reducing downtime, and integrating new technologies into production environments.

What exactly does a controls engineer do?

A controls engineer designs, develops, and maintains control systems that automate machinery and processes. They work with programmable logic controllers (PLCs), sensors, and software to ensure systems operate efficiently and safely, often collaborating with electrical and mechanical teams. Strong problem-solving skills and knowledge of automation tools are essential in this role.

How much do control engineers get paid?

Control engineers typically earn a median annual salary between $70,000 and $100,000, depending on experience, location, and industry. Entry-level positions may start around $60,000, while experienced professionals with specialized skills or certifications can earn over $110,000. Salaries can also vary based on the complexity of automation systems and the use of tools like PLCs and SCADA systems.

What is the difference between Controls Engineer vs Electrical Engineer?

AspectControls EngineerElectrical Engineer
Required CredentialsBachelor's in Electrical, Mechanical, or Controls Engineering; certifications like Certified Control Systems Technician (CCST)Bachelor's in Electrical Engineering; Professional Engineer (PE) license often preferred
Work EnvironmentManufacturing plants, automation facilities, industrial settingsDesign offices, research labs, power plants, industrial sites
Industry UsageAutomation, manufacturing, process controlPower generation, electronics, telecommunications, industrial systems
Common Search/ComparisonControls Engineer vs Electrical Engineer

Controls Engineers focus on designing, developing, and maintaining control systems for automation and manufacturing processes, often working closely with machinery and PLCs. Electrical Engineers have a broader scope, working on electrical systems, power distribution, and electronic devices. While both roles require electrical knowledge and certifications, Controls Engineers specialize more in automation and control systems, whereas Electrical Engineers may work across various electrical disciplines.

What are common challenges faced by Controls Engineers when working on multidisciplinary project teams?

Controls Engineers frequently collaborate with mechanical, electrical, and software engineers, which can present challenges in aligning design standards, timelines, and communication styles. They must ensure that control systems integrate seamlessly with hardware and software components while also meeting safety and regulatory requirements. Effective communication and adaptability are essential, as Controls Engineers often act as a bridge between technical disciplines to troubleshoot issues and implement solutions efficiently.
What are the most commonly searched types of Controls Engineer jobs in Reston, VA? The most popular types of Controls Engineer jobs in Reston, VA are:
What are popular job titles related to Controls Engineer jobs in Reston, VA? For Controls Engineer jobs in Reston, VA, the most frequently searched job titles are:
What job categories do people searching Controls Engineer jobs in Reston, VA look for? The top searched job categories for Controls Engineer jobs in Reston, VA are:
What cities near Reston, VA are hiring for Controls Engineer jobs? Cities near Reston, VA with the most Controls Engineer job openings:
Infographic showing various Controls Engineer job openings in Reston, VA as of June 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $100,471 per year, or $48.3 per hour.
Principal Flight Controls Engineer

Principal Flight Controls Engineer

Electra Aero, Inc.

Manassas, VA

$151K - $183K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 2 days ago


Job description

About Electra

At Electra, we're building the EL9 - a nine-passenger, hybrid-electric aircraft that takes off and lands in 150 feet. Our Ultra Short technology unlocks thousands of new operating locations and enables what we call Direct Aviation: quiet, point-to-point regional travel that gets people from where they are to where they want to go, without the congestion of major airports or the noise of conventional aviation.

A global company, headquartered in Manassas, VA, Electra is backed by Lockheed Martin, Honeywell, and Safran, has filed for FAA Part 23 type certification, and carries 2,000+ intent to purchase from operators worldwide. We're a team of ~100 people moving fast toward first EL9 test flights in 2027 and certification by late 2029 or 2030. Every hire matter at this stage - and this role is no exception.

The Role

Electra.aero is seeking a Principal Flight Controls Engineer to serve as a senior technical authority and flight controls certification subject-matter expert for the EL9 Ultra Short Takeoff and Landing aircraft. This role works in close partnership with the Flight Controls System IPT Lead, providing deep expertise in certification, safety, and verification to support system development from detailed design through certification and entry into service.

What You'll Do

  • Act as the flight controls certification focal for the EL9 program, owning the functional certification approach.
  • Lead development and maintenance of the flight controls functional certification plan.
  • Translate regulatory requirements and system safety assessments into certifiable flight control functions.
  • Provide technical oversight for verification planning and execution across: analysis and simulation, SIL/HIL, ground and flight test.
  • Partner with the Flight Controls IPT Lead to support system architecture decisions and assess certification impacts of design changes.
  • Support system safety activities, including FHA, PSSA, and SSA alignment.
  • Interface with certification authorities and support technical discussions, reviews, and issue resolution.
  • Mentor flight controls engineers in certification, verification, and systems thinking.
  • Coordinate across disciplines including systems engineering, safety, software, propulsion, and flight test.
  • Support certification closure and entry-into-service readiness.

What You Bring

  • B.S. in Aerospace Engineering or related STEM discipline.
  • 10+ years of experience in flight controls or related aerospace systems development.
  • Experience supporting aircraft certification and verification activities on safety-critical systems.
  • Strong understanding of aircraft flight control systems and architectures.
  • Demonstrated experience with certification planning and compliance for aerospace systems.
  • Ability to operate as a technical authority and in-house subject-matter expert.
  • Excellent communication skills, including authority-facing technical discussions.
  • Experience with MATLAB / Simulink-based control development and verification environments.
  • Proven ability to collaborate effectively across IPTs and disciplines.

Bonus Points

  • Advanced degree preferred.
  • Experience with fly-by-wire aircraft from development through certification.
  • Experience with system-level verification and integration testing.
  • Familiarity with eSTOL, powered-lift, or novel aircraft configurations.
  • Demonstrated knowledge of Federal Aviation Regulations (FARs), certification procedures, and industry standards.
  • Prior experience acting as a certification focal or technical lead.
  • US Person (Citizen or Green Card) preferred.
  • Licensed Pilot preferred.

What We Offer

  • Competitive salary and equity
  • Medical, dental, and vision insurance; STD, LTD, and life insurance
  • Generous PTO, sick leave, and company holidays
  • Paid winter break
  • 401(k) with immediate vesting
  • Free catered lunches, coffee, snacks, and drinks at our Manassas headquarters
  • Free on-site parking

Compensation
$151,000 – $183,000 annually. This range reflects the anticipated hiring range across all eligible locations; actual compensation is determined based on your relevant experience, skills, and geographic location. Total compensation includes performance bonus, equity participation, and comprehensive benefits.

Electra is an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, disability, veteran status, or any other characteristic protected by law. This position may be subject to ITAR requirements.