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Controls Engineer Jobs in Elgin, IL (NOW HIRING)

Controls Engineers

Elgin, IL · On-site

$160K/yr

Controls Engineer - Automation Location: Elgin, IL Job Type: Full-Time Compensation: Up to $160,000 annually (based on experience) Overview We are seeking a highly motivated Controls Engineer to join ...

Electrical Controls Engineer

Chicago, IL · Hybrid

$82K - $110K/yr

Job Title: Electrical Controls Engineer Location: Chicago Area Company:Converge Resources Position Overview: As an Electrical Controls Engineer, you will play a critical role in the design ...

Controls Engineer

Round Lake, IL · On-site

$80K - $103K/yr

Controls Engineer Duration: 12 Months Location: Round Lake, IL Only W2 candidates are eligible for this position. Third-party or C2C candidates will not be considered. Description: Essential Duties ...

Controls Engineer

Cary, IL · On-site

$85K - $115K/yr

Develop and optimize Programmable Logical Controls (PLCs) to enhance machine efficiency by reducing cycle times, increasing uptime, and minimizing operator intervention. * Design control systems for ...

Controls Engineer

Cary, IL · On-site

$85K - $115K/yr

Develop and optimize Programmable Logical Controls (PLCs) to enhance machine efficiency by reducing cycle times, increasing uptime, and minimizing operator intervention.Design control systems for ...

Controls Engineer

Cary, IL · On-site

$84K - $109K/yr

Develop and optimize Programmable Logical Controls (PLCs) to enhance machine efficiency by reducing cycle times, increasing uptime, and minimizing operator intervention. * Design control systems for ...

Electrical Controls Engineer - Power

Lisle, IL · On-site

$78K - $105K/yr

Power Controls Engineer (Power Industry) Position Type: Full-Time Industry Focus: Power Delivery / Transmission & Distribution / Substations / SCADA & Communications About the Role Hanson ...

Electrical Controls Engineer - Power

Mchenry, IL · On-site

$78K - $105K/yr

Power Controls Engineer (Power Industry) Position Type: Full-Time Industry Focus: Power Delivery / Transmission & Distribution / Substations / SCADA & Communications About the Role Hanson ...

Controls Engineer

Chicago, IL · On-site

$86K - $111K/yr

... Controls / Manufacturing Engineering 經驗 * PLC Programming / Ladder Logic 編輯與故障排除經驗(Must Have) * 製造業,自動化設備或工業控制系統經驗 * Electrical troubleshooting ...

Electrical Controls Engineer - Power

Chicago, IL · On-site

$82K - $110K/yr

Power Controls Engineer (Power Industry) Position Type: Full-Time Industry Focus: Power Delivery / Transmission & Distribution / Substations / SCADA & Communications About the Role Hanson ...

Controls Engineer

Lisle, IL · On-site

$64K - $129K/yr

High School Diploma or GED * 3+ years' experience in a BAS / HVAC controls engineer position. * 3+ years of experience working with BAS software and associated engineering tools (e.g. Johnson ...

Senior Controls Engineer

Chicago, IL · On-site +1

$115K - $155K/yr

The Senior Controls Engineer serves as the technical lead for advanced microgrid control system projects within the Generac Microgrid Controls Team. This role owns projects endtoend-from sales ...

Showing results 21-40

Controls Engineer information

See Elgin, IL salary details

$54.2K

$95.2K

$129.1K

How much do controls engineer jobs pay per year?

As of Aug 10, 2026, the average yearly pay for controls engineer in Elgin, IL is $95,174.00, according to ZipRecruiter salary data. Most workers in this role earn between $82,300.00 and $106,400.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a controls engineer, and why are they important?

To thrive as a Controls Engineer, you need a solid background in electrical engineering, automation, and process control, typically supported by a relevant engineering degree. Familiarity with PLC programming, SCADA systems, HMI software, and certifications such as Professional Engineer (PE) or Siemens/Rockwell training are commonly required. Strong problem-solving abilities, attention to detail, and effective communication skills help distinguish top performers in this field. These skills ensure the safe, efficient, and reliable operation of automated systems critical to industrial and manufacturing environments.

What does a controls engineer do?

A Controls Engineer designs, develops, and maintains systems that control machinery and processes in industries such as manufacturing, automotive, and energy. They work with automation systems, including programmable logic controllers (PLCs), sensors, actuators, and human-machine interfaces (HMIs) to ensure efficient, safe, and reliable operation. Controls Engineers also troubleshoot and optimize existing systems, implement upgrades, and ensure compliance with safety standards. Their expertise is crucial for improving productivity, reducing downtime, and integrating new technologies into production environments.

What is the difference between Controls Engineer vs Electrical Engineer?

AspectControls EngineerElectrical Engineer
Required CredentialsBachelor's in Electrical, Mechanical, or Controls Engineering; certifications like Certified Control Systems Technician (CCST)Bachelor's in Electrical Engineering; Professional Engineer (PE) license often preferred
Work EnvironmentManufacturing plants, automation facilities, industrial settingsDesign offices, research labs, power plants, industrial sites
Industry UsageAutomation, manufacturing, process controlPower generation, electronics, telecommunications, industrial systems
Common Search/ComparisonControls Engineer vs Electrical Engineer

Controls Engineers focus on designing, developing, and maintaining control systems for automation and manufacturing processes, often working closely with machinery and PLCs. Electrical Engineers have a broader scope, working on electrical systems, power distribution, and electronic devices. While both roles require electrical knowledge and certifications, Controls Engineers specialize more in automation and control systems, whereas Electrical Engineers may work across various electrical disciplines.

What are common challenges faced by controls engineers when working on multidisciplinary project teams?

Controls Engineers frequently collaborate with mechanical, electrical, and software engineers, which can present challenges in aligning design standards, timelines, and communication styles. They must ensure that control systems integrate seamlessly with hardware and software components while also meeting safety and regulatory requirements. Effective communication and adaptability are essential, as Controls Engineers often act as a bridge between technical disciplines to troubleshoot issues and implement solutions efficiently.
What are the most commonly searched types of Controls Engineer jobs in Elgin, IL? The most popular types of Controls Engineer jobs in Elgin, IL are:
What are popular job titles related to Controls Engineer jobs in Elgin, IL? For Controls Engineer jobs in Elgin, IL, the most frequently searched job titles are:
What job categories do people searching Controls Engineer jobs in Elgin, IL look for? The top searched job categories for Controls Engineer jobs in Elgin, IL are:
What cities near Elgin, IL are hiring for Controls Engineer jobs? Cities near Elgin, IL with the most Controls Engineer job openings:
Infographic showing various Controls Engineer job openings in Elgin, IL as of August 2026, with employment types broken down into 87% Full Time, 7% Part Time, 5% Contract, and 1% Nights. Highlights an 86% Physical, 5% Hybrid, and 9% Remote job distribution, with an average salary of $95,174 per year, or $45.8 per hour.

Controls Engineers

Sterling Engineering Inc.

Elgin, IL • On-site

$160K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 11 days ago


Job description

Controls Engineer – Automation

Location: Elgin, IL
Job Type: Full-Time
Compensation: Up to $160,000 annually (based on experience)

Overview
We are seeking a highly motivated Controls Engineer to join an Automation Development team focused on designing and building custom automation and robotic equipment for high-volume manufacturing environments. This role is hands-on and end-to-end—you’ll own projects from concept and proof-of-principle through programming, debug, testing, and factory integration.

This position is ideal for someone who thrives in fast-paced, custom machine build environments, enjoys learning new technologies, and takes pride in delivering robust, high-performing automation solutions.

What You’ll Do
  • Design and implement control systems for custom automation and robotic equipment
  • Support rapid prototyping efforts using in-house fabricated parts
  • Participate in machine risk assessments and ensure compliance with safety standards
  • Review electrical schematics and support controls hardware architecture decisions
  • Create application design documentation, flowcharts, and participate in software design reviews
  • Program and configure automation systems including:
    • PLCs
    • HMIs / SCADA
    • Servo systems
    • Robotics
    • Machine vision systems
  • Test and verify electrical wiring (safety circuits, I/O, communications, etc.)
  • Debug and validate software and hardware to meet performance and quality requirements
  • Collaborate closely with mechanical engineers and assembly teams to ensure proper machine setup and alignment
  • Execute acceptance testing and support equipment installation and integration at manufacturing facilities
  • Travel up to 25–30% to support factory installations and system launches
What You’ll Bring
  • 1+ years of experience in custom automation or machine build environments
  • PLC programming experience
    • Siemens (preferred)
    • Rockwell Automation (secondary)
  • HMI / SCADA experience
    • WinCC (preferred)
    • Ignition (secondary)
  • Experience with controls hardware including sensors, remote I/O, servos, VFDs, machine vision systems, barcode readers, and safety devices
  • Strong understanding of industrial networking protocols (Profinet, Ethernet/IP, EtherCAT, TCP/IP, etc.)
  • Robotics experience
    • FANUC (preferred)
    • KUKA (secondary)
  • Bachelor’s degree in Electrical Engineering, Controls Engineering, Mechatronics, Automation Engineering, Mechanical Engineering, or equivalent hands-on experience
Why This Role
  • Work on custom, one-of-a-kind automation systems—no cookie-cutter projects
  • High ownership and visibility from concept through commissioning
  • Collaborative engineering environment with strong technical talent
  • Exposure to cutting-edge automation, robotics, and manufacturing technologies
Compensation & Benefits
  • Base salary up to $160,000, depending on experience
  • Comprehensive benefits package including medical, dental, vision, 401(k), paid time off, and holidays

  • Additional benefits and perks discussed during the interview process


  • on for employment without regard to race, color, age, religion, sex, sexual orientation, gender identity, national origin, disability, protected veteran status, or genetic information.