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Controls Application Engineer Jobs in Boston, MA

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Controls Application Engineer information

See Boston, MA salary details

$54.9K

$120.3K

$165.1K

How much do controls application engineer jobs pay per year?

As of Aug 6, 2026, the average yearly pay for controls application engineer in Boston, MA is $120,263.00, according to ZipRecruiter salary data. Most workers in this role earn between $91,300.00 and $146,700.00 per year, depending on experience, location, and employer.

How does a controls application engineer typically collaborate with other departments during a project?

Controls Application Engineers frequently work alongside cross-functional teams, including mechanical, electrical, and software engineers, as well as project managers and field technicians. Collaboration often involves translating project requirements into control system designs, integrating hardware and software components, and troubleshooting issues during commissioning. Strong communication and teamwork skills are essential, as you will need to ensure all technical aspects align with broader project goals and client expectations. Regular meetings and design reviews are common, providing opportunities to address challenges and refine solutions together.

What is a controls application engineer?

Controls Application Engineers are professionals who design, develop, and implement control systems for machinery, equipment, or industrial processes. They work with hardware and software to ensure systems operate efficiently, safely, and according to specifications. Their responsibilities often include programming controllers (like PLCs), troubleshooting system issues, and collaborating with other engineers to integrate controls with mechanical and electrical components. They play a critical role in industries such as manufacturing, automotive, energy, and building automation.

What are the key skills and qualifications needed to thrive as a controls application engineer, and why are they important?

To thrive as a Controls Application Engineer, you need a solid background in electrical or mechanical engineering, control systems design, and programming, usually supported by a relevant engineering degree. Familiarity with PLCs, SCADA systems, HMI software, and industry-standard automation platforms is typically required, along with certifications like Siemens or Rockwell Automation if applicable. Strong problem-solving skills, attention to detail, and effective communication are essential soft skills for collaborating with multidisciplinary teams and clients. These capabilities ensure the development and implementation of reliable automation solutions that meet project requirements and support operational efficiency.

What is the difference between Controls Application Engineer vs Controls Engineer?

AspectControls Application EngineerControls Engineer
Required CredentialsBachelor's in Electrical, Mechanical, or Controls Engineering; certifications like PLC or SCADA are commonBachelor's in Electrical or Mechanical Engineering; similar certifications often required
Work EnvironmentDesign, programming, and testing control systems; often customer-facingDeveloping, testing, and maintaining control systems; primarily in manufacturing or industrial settings
Employer & Industry UsageUsed in automation, manufacturing, and process industriesCommon in industrial automation, robotics, and manufacturing sectors

Controls Application Engineers focus on designing and implementing control systems for specific applications, often working directly with clients. Controls Engineers typically develop, test, and maintain control systems within manufacturing environments. Both roles require similar technical skills and certifications but differ in their primary responsibilities and work settings.

What are popular job titles related to Controls Application Engineer jobs in Boston, MA? For Controls Application Engineer jobs in Boston, MA, the most frequently searched job titles are:
What job categories do people searching Controls Application Engineer jobs in Boston, MA look for? The top searched job categories for Controls Application Engineer jobs in Boston, MA are:
Controls Application Engineer jobs near you

Applications Engineer, Advanced Milling Specialist

Methods Machine

Sudbury, MA • On-site

$37.93 - $51.63/hr

Full-time

Re-posted 16 days ago

Job description

Methods Machine Tools was established in 1958 with three employees and a handful of refurbished machines. Since then, the company has become one of the largest privately owned machine tool importers in North America.
Methods designs and implements custom machining setups, including machine tool selection, automation integration, and turnkey automation cells. The corporate campus in Sudbury, Mass., comprises a showroom/technical center, which contains automation, applications, and a full range of cutting-edge machines. Methods has more than 300 employees, one corporate office and engineering & production facility, seven regional offices, one precision center for machine testing and demonstration, and has more than 45,000 machines installed throughout North America.
Job Summary: The Application Engineer, Advanced Milling Specialist supports sales growth and customer success across North America by providing advanced CNC milling expertise, application support, customer training, and machine demonstrations. This role partners closely with Sales, Product Management, OEMs, and customers to deliver competitive machining solutions and successful installations.
Key Responsibilities:
• Provide technical and consultative support to sales teams throughout the sales and post-installation process.
• Develop application-specific solutions in collaboration with sales, product managers, OEMs, and tooling/workholding partners.
• Create and deliver machine demonstrations, sample parts, and technical sales materials.
• Lead advanced machining training for customers and internal application engineers.
• Support service teams and customers by troubleshooting complex applications issues.
• Represent Methods at trade shows, industry events, and technical forums.
• Build strong customer relationships to support retention and future growth.
Required Qualifications & Skills:
• Associate's or Bachelor's degree in Machining, Toolmaking, Manufacturing Engineering, or equivalent experience.
• 5+ years of advanced CNC programming and machining experience, including 5-axis machining.
• Strong CAD/CAM skills; advanced knowledge of GD&T, inspection tools, and machining processes.
• Advanced experience with Fanuc controls.
• Excellent communication, presentation, and organizational skills.
• Ability to work independently in a fast-paced environment.
• Proficiency in Microsoft Office.
Travel Requirements:
• Approximately 50-75% North American travel, with occasional international travel as required. A valid driver's license and passport is required, with no restrictions on entering Canada, Mexico or Japan.
Physical Requirements:
• Prolonged periods of sitting at a desk and working on a computer.
• Must be able to lift up to 20 pounds at times.
Salary:
$37.93 - $51.63 per hour
The listed salary range represents our good faith estimate for this position. Final compensation will be determined based on a candidate's experience, skills, and qualifications, and may exceed the posted range for highly qualified candidates.
Additional Information
This job description is designed to provide an overview of basic skills, experiences and education required to perform the job and is not designed to cover or contain a comprehensive listing of all activities, duties, or responsibilities required of the employee to perform the essential functions of the job. In instances where educational degrees are required, the company will take into consideration factors such as additional experience, training, or certifications in lieu of specific educational requirements .
Methods Machine is an Equal Opportunity/Affirmative Action employer. All qualified applicants will receive consideration for employment without regard to sex, gender identity, sexual orientation, race, color, religion, national origin, disability, protected Veteran status, age, or any other characteristic protected by law.

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