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Condition Monitoring Jobs in Illinois (NOW HIRING)

Three Point Solutions

Maintenance Mechanic

Chicago, IL · On-site

$75K - $80K/yr

Condition Monitoring (Thermography & Ultrasound) * Cross-Functional Collaboration Education: * High School Diploma or GED. * Approved Maintenance Apprenticeship/Technical Training Program is a plus.

Swoon Staffing

Software Engineer 3

Mossville, IL · On-site

$51/hr

Mossville, IL (100% Onsite) Pay Rate: $52/hr Duration: 12-month contract (potential extension) In this role, you'll join Caterpillar's Advanced Controls and Condition Monitoring team, developing next ...

Three Point Solutions, Inc.

Maintenance Mechanic

Chicago, IL · On-site

$25.75 - $33/hr

Condition Monitoring (Thermography & Ultrasound) * Cross-Functional Collaboration Education: * High School Diploma or GED. * Approved Maintenance Apprenticeship/Technical Training Program is a plus.

TRACTIAN

Sales Engineer

Chicago, IL · On-site

Tractian is a machine intelligence company that provides condition monitoring and asset performance management for industrial operations. Founded in 2019, the company is headquartered in Atlanta, USA ...

Three Point Solutions

Maintenance Mechanic

Chicago, IL

$25.75 - $33/hr

Condition Monitoring (Thermography & Ultrasound) * Cross-Functional Collaboration Education: * High School Diploma or GED. * Approved Maintenance Apprenticeship/Technical Training Program is a plus.

Messer Americas

Senior Machinery Engineer

Hartford, IL

$98K - $135K/yr

Provides business case justifications as required to support required budgeting and timings for assigned plant locations. • Monitors the use of condition monitoring techniques for rotating ...

ZTR

Regional Account Director

Chicago, IL · On-site

Expertise with industrial telematics, condition monitoring, and/or control systems is an asset * Familiarity with using the Challenger Model? * Excellent interpersonal skills, with a drive to succeed

ZTR

Regional Account Director

Chicago, IL · Remote

Expertise with industrial telematics, condition monitoring, and/or control systems is an asset * Familiarity with using the Challenger Model? * Excellent interpersonal skills, with a drive to succeed

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Condition Monitoring information

See Illinois salary details

$9

$26

$46

How much do condition monitoring jobs pay per hour?

As of Jul 26, 2026, the average hourly pay for condition monitoring in Illinois is $26.95, according to ZipRecruiter salary data. Most workers in this role earn between $18.98 and $31.22 per hour, depending on experience, location, and employer.

What are the 5 elements of condition monitoring?

The five key elements of condition monitoring are vibration analysis, oil analysis, thermography, ultrasonic testing, and visual inspection. These elements help detect equipment faults early and ensure reliable operation, often requiring specialized tools and trained personnel. Effective condition monitoring supports predictive maintenance strategies in various industrial settings.

What is the highest paid technician job?

In the field of condition monitoring, senior or specialized technicians such as predictive maintenance technicians or vibration analysts tend to have the highest salaries, often due to their expertise in advanced diagnostic tools and certifications. These roles typically require extensive experience, technical skills, and sometimes certifications like Vibration Analysis or Ultrasound Testing.

What is a Condition Monitoring job?

A Condition Monitoring job involves assessing the health and performance of machinery and equipment to detect potential failures before they occur. Using techniques like vibration analysis, thermal imaging, and oil analysis, professionals in this role track equipment conditions and recommend maintenance actions. This proactive approach helps minimize downtime, reduce costs, and extend equipment lifespan. Condition Monitoring specialists work in industries like manufacturing, oil and gas, and power generation to ensure reliable operations.

What does a condition monitoring technician do?

A condition monitoring technician inspects and assesses equipment, such as rotating machinery and electrical systems, using tools like vibration analyzers, thermography, and oil analysis to detect early signs of failure. They interpret data to schedule maintenance and prevent equipment breakdowns, often working in industrial or manufacturing environments. Certification in relevant testing methods and familiarity with monitoring software are common requirements.

What is the work of condition monitoring?

Condition monitoring is a job that involves inspecting and analyzing equipment to detect signs of wear, failure, or abnormal operation. It typically uses tools like vibration analysis, thermography, and sensors to ensure machinery functions reliably and to schedule maintenance proactively.

What are the key skills and qualifications needed to thrive in the Condition Monitoring position, and why are they important?

To thrive in Condition Monitoring, you need expertise in mechanical or electrical engineering principles, data analysis, and predictive maintenance, often supported by a relevant degree or technical certification. Familiarity with vibration analysis tools, infrared thermography, ultrasonic testing, and condition monitoring software is crucial in this field. Strong problem-solving, attention to detail, and effective communication skills help set top professionals apart. These abilities are vital to accurately diagnosing machinery health, preventing unexpected failures, and supporting efficient operations.

What are some common challenges faced by professionals working in Condition Monitoring roles?

Professionals in Condition Monitoring often face challenges such as interpreting complex data from multiple sources, keeping up with rapid technological changes, and balancing preventative maintenance tasks with urgent repairs. The role requires diligence in tracking subtle changes across machinery that may indicate potential failures, which can be demanding in fast-paced or high-production environments. Effective communication with maintenance teams and production staff is critical to ensuring that recommended actions are understood and implemented. Adapting to new diagnostics technologies and ongoing training are key to staying effective and advancing in this career.

What are the most commonly searched types of Condition Monitoring jobs in Illinois? The most popular types of Condition Monitoring jobs in Illinois are:
What are popular job titles related to Condition Monitoring jobs in Illinois? For Condition Monitoring jobs in Illinois, the most frequently searched job titles are:
What job categories do people searching Condition Monitoring jobs in Illinois look for? The top searched job categories for Condition Monitoring jobs in Illinois are:
Condition Monitoring jobs near you
Infographic showing various Condition Monitoring job openings in Illinois as of July 2026, with employment types broken down into 2% Internship, 2% As Needed, 88% Full Time, 6% Part Time, and 2% Contract. Highlights an 98% In-person, and 2% Remote job distribution, with an average salary of $56,054 per year, or $26.9 per hour.
Lead Data Scientist - Gen AI for Condition Monitoring Analytics

Lead Data Scientist - Gen AI for Condition Monitoring Analytics

Caterpillar

Chicago, IL • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 21 hours ago

Caterpillar Inc. rating

7.5

Company rating: 7.5 out of 10

Based on 474 frontline employees who took The Breakroom Quiz

264th of 485 rated machine equipment manufacturers

Job description

Career Area:
Technology, Digital and Data
Job Description:
Your Work Shapes the World at Caterpillar Inc.
When you join Caterpillar, you're joining a global team who cares not just about the work we do - but also about each other. We are the makers, problem solvers, and future world builders who are creating stronger, more sustainable communities. We don't just talk about progress and innovation here - we make it happen, with our customers, where we work and live. Together, we are building a better world, so we can all enjoy living in it.
The Cat® Digital group is the digital and technology arm of Caterpillar Inc., responsible for bringing world class capabilities to our products and services. With over 1.5 million connected assets worldwide, we're focused on using data, advanced analytics, and AI capabilities to help our customers build a better world. To accomplish this, we're deploying analytics that generate insights, recommend optimized decisions, and improve products by intelligently integrating massive quantities of telematics information, transactional records, images, unstructured documents, and other data sources.
Job Summary:
The Analytics (Condition Monitoring) team of Cat Digital is seeking a Lead Data Scientist to be a technical expert, working in a team environment, to support the development & integration of digital twins for condition monitoring & generative AI assisted predictive analytics for Caterpillar digital applications.
What You Will Do:
Algorithm Development & Modeling
  • Anomaly Detection: Design and implement GPU-accelerated machine learning models (e.g., XGBoost, autoencoders, and GANs) to identify irregular patterns in high-frequency sensor data.
  • Digital Twin Engineering: Partner with engineering teams to develop onboard digital twins using NVIDIA architecture to simulate, predict, and optimize the performance of heavy machinery
  • Optimization: Profile and tune deep learning algorithms for maximum efficiency on NVIDIA GPU architectures, ensuring high throughput and low latency for real-time monitoring.

Testing onboard Architecture & Integration
  • Edge Deployment: Adapt and test algorithms for onboard architecture, leveraging tools like NVIDIA Jetson and real-time edge processing on Cat equipment.
  • Hardware-Software Co-Design: Collaborate with hardware / simulation engineers to ensure algorithm compatibility with next-generation processors and specialized onboard compute modules.
  • Simulation-Based Training: Use high-fidelity digital twins to simulate rare failure scenarios, ensuring the GenAI assistant provides accurate troubleshooting steps for edge-case mechanical issues.

AI Engineering
  • Automated Diagnostic Workflows: Develop Generative AI agents that synthesize telematics data to generate prioritized repairs for identified machine faults
  • Unified Data Orchestration: Integrate multi-modal outputs from condition monitoring analytics & asset life history to create a machine-specific context for AI assistant
  • Work with multiple business partners in AI, digital application, product design & component groups to embed condition monitoring creating an end-to-end workflow / ecosystem

Sponsor & stakeholder updates
  • Be a technical lead on multiple complex projects with assistance of junior team members
  • Provide a monthly status update to sponsors & stakeholders for the overall program highlighting recent achievements & next steps to deliver on the roadmap

What You Will Have:
  • Generative AI & LLMs: Proficiency in Fine-tuning and Prompt Engineering for Large Language Models, specifically using Retrieval-Augmented Generation (RAG)
  • Condition Monitoring Algorithms: Deep understanding of Anomaly Detection, Time-Series Analysis, and Predictive Maintenance models.
  • Telematics: Experience handling high-frequency IoT sensor data, CAN bus protocols (J1939), and integrating with unified data platforms
  • Experience with High performance computing
  • Business Statistics: Extensive experience with statistical tools, processes, and practices to describe business results in measurable scales; ability to use statistical tools and processes to assist in making business decisions.
  • Analytical Thinking: Extensive knowledge of techniques and tools that promote effective analysis; ability to determine the root cause of organizational problems and create alternative solutions that resolve these problems.
  • Programming Languages: Extensive knowledge of basic concepts and capabilities of applying Python programming to solve business challenges; ability to use tools, techniques and platforms in order to write and modify programming languages.
  • Requirements Analysis: Working knowledge of tools, methods, and techniques of requirement analysis; ability to elicit, analyze and record required business functionality and non-functionality requirements to ensure the success of a system or software development project.

Considerations for Top Candidates:
  • Typically, a Bachelors, Masters, or PhD degree in Applied Statistics, Data Science, Business Analytics, Predictive Analytics, Business Intelligence & Analytics, Mathematics, Computer Science, Engineering (Aerospace, Electrical, Mechanical, Computer, Industrial, Agricultural, etc.), or equivalent technical degree
  • Extensive experience applying Python (NumPy, SciPy, pandas, etc.) programming to solve business challenges.
  • Extensive experience with advanced data analysis, machine learning such as clustering, Log regressions, neural nets and statistical methods such as statistical process control, etc. (typically 8+ years)
  • Experience in practical applications of onboard architecture / software (e.g. mini projects using Raspberry Pi or any other architecture is a bonus)
  • Working experience with heavy equipment engineering or data analysis.
  • Working knowledge with cloud technologies (AWS, Azure, Google Cloud, etc.)
  • Advanced experience with version control / repositories such as GitHub
  • Experience operating in an Agile environment
  • Must demonstrate strong initiative, interpersonal skills, and the ability to communicate effectively.

What You Will Get:
Working with a Fortune 100 leader, you can build your career on a global scale and take advantage of development opportunities with emerging technologies. We've created an inclusive environment for you to explore your passions, make an impact and do the work that really matters. Join Us.
Additional Information:
This position will be based out of either our Chicago, IL or Peoria, IL offices.
#LI
#BI (used to post on Built In Chicago)
About Caterpillar
Caterpillar Inc. is the world's leading manufacturer of construction and mining equipment, off-highway diesel and natural gas engines, industrial gas turbines and diesel-electric locomotives. For nearly 100 years, we've been helping customers build a better, more sustainable world and are committed and contributing to a reduced-carbon future. Our innovative products and services, backed by our global dealer network, provide exceptional value that helps customers succeed.
Summary Pay Range:
$128,470.00 - $208,770.00
Compensation and benefits offered may vary depending on multiple individualized factors, job level, market location, job-related knowledge, skills, individual performance and experience. Please note that salary is only one component of total compensation at Caterpillar.
Benefits:
Subject to plan eligibility, terms, and guidelines. This is a summary list of benefits.
  • Medical, dental, and vision benefits*
  • Paid time off plan (Vacation, Holidays, Volunteer, etc.)*
  • 401(k) savings plans*
  • Health Savings Account (HSA)*
  • Flexible Spending Accounts (FSAs)*
  • Health Lifestyle Programs*
  • Employee Assistance Program*
  • Voluntary Benefits and Employee Discounts*
  • Career Development*
  • Incentive bonus*
  • Disability benefits
  • Life Insurance
  • Parental leave
  • Adoption benefits
  • Tuition Reimbursement

* These benefits also apply to part-time employees
Visa Sponsorship is not available for this position.
Posting Dates:
July 22, 2026 - July 27, 2026
Any offer of employment is conditioned upon the successful completion of a drug screen.
Caterpillar is an Equal Opportunity Employer, Including Veterans and Individuals with Disabilities. Qualified applicants of any age are encouraged to apply.
Not ready to apply? Join our Talent Community.

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