Senior Mechanical EngineerÂ
Job Summary:Â
The Senior Mechanical Design Engineer is responsible for the design, development, and integration of mechanical systems for aircraft products. This role applies advanced engineering knowledge, analytical skills, and independent judgment to drive mechanical design, support testing and validation, and collaborate with cross-functional teams. The Senior Mechanical Design Engineer leads complex technical tasks, contributes to design strategy, and ensures mechanical solutions meet performance, manufacturability, quality, and reliability requirements.Â
Responsibilities and Duties:Â
Develop, modify, and optimize 3D CAD models, detailed drawings, and assemblies to meet mechanical design objectives.Â
Contribute to system requirements definition, trade studies, subsystem design approaches, and verification/validation planning.Â
Generate and review engineering documentation such as work orders, build guides, and process travelers, ensuring alignment with engineering intent and configuration control.Â
Collaborate with manufacturing, quality, technicians, and other engineering disciplines to support design iterations and resolve technical challenges.Â
Support test, verification, and validation of mechanical systems, documenting results and incorporating findings into design improvements.Â
Participate in and provide input during design reviews, offering technical rationale, recommendations, and risk assessments.Â
Identify design risks, propose mitigations, and implement improvements to enhance manufacturability, safety, and product performance.Â
Required Qualifications and Skills:Â
Strong understanding of mechanical systems, assemblies, structures, mechanisms, and materials.Â
Desired Qualifications and Skills:Â
Knowledge of complementary disciplines such as stress analysis, dynamics, thermal analysis, or systems engineering.Â
Comprehensive Benefits & Perks:Â
Paid Time Off: Enjoy 120 hours of PTO, 80 hours accrued plus an additional 40 hours of holiday break pay in addition to Christmas Eve, Christmas Day, and New Year’s Day off.Â
Supplemental Coverage:Â Access optional benefits such as Critical Illness, Hospital Indemnity, Accident Insurance, and Critical Illness with Skin Cancer coverage.Â
Company Overview:Â
Empirical Systems Aerospace, Inc (ESAero) is a leader in aerospace engineering, product development, and manufacturing, dedicated to delivering high-quality, innovative, and cost-effective solutions to the industry. We specialize in cutting-edge system design, rapid product development, precision manufacturing, comprehensive testing, and technology demonstrations to support the evolving needs of the aerospace community. Committed to excellence, on-time delivery, and continuous growth, we invest in infrastructure to expand our manufacturing and aftermarket capabilities while maintaining the highest standards of engineering services.Â
At ESAero, we don’t just build products, we engineer solutions that propel Â
the aerospace industry forward.Â
**This position is fully on-site at ESAero in San Luis Obispo, CA**Â
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ESAero is an equal opportunity employer. Â
E-Verify participation required for employment. Â
Must present proof of authorization to work in the United States.    Â
Must be able to pass background check and drug test.   Â
Pay Range: $110k - $140k Salary/Exempt