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Composite Simulation Engineer Jobs (NOW HIRING)

AAA USA Inc

Manufacturing Engineer

Wichita, KS · On-site

$65K - $84K/yr

With expertise in aluminum and advanced composite manufacturing solutions, the company's core ... Develops, establishes, and guides requirements for assembly, tooling simulations, and manufacturing ...

AAA United States Inc

Manufacturing Engineer

Wichita, KS

$65K - $84K/yr

With expertise in aluminum and advanced composite manufacturing solutions, the company's core ... Develops, establishes, and guides requirements for assembly, tooling simulations, and manufacturing ...

AAA USA, Inc.

Manufacturing Engineer

Wichita, KS · On-site

$65K - $84K/yr

With expertise in aluminum and advanced composite manufacturing solutions, the company's core ... Develops, establishes, and guides requirements for assembly, tooling simulations, and manufacturing ...

Anduril Industries

Manufacturing Engineer

Morrisville, NC · On-site

$68K - $87K/yr

The right person for this role can demonstrate experience in composite and metallic structural ... Create detailed simulation models to help inform capacity planning and production line balancing ...

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Composite Simulation Engineer information

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$65K

$103.6K

$134K

How much do composite simulation engineer jobs pay per year?

As of Jun 6, 2026, the average yearly pay for composite simulation engineer in the United States is $103,596.00, according to ZipRecruiter salary data. Most workers in this role earn between $90,000.00 and $119,000.00 per year, depending on experience, location, and employer.

What are Composite Simulation Engineers?

Composite Simulation Engineers are specialists who use advanced computer modeling and simulation tools to predict the behavior, strength, and failure modes of composite materials and structures. They play a vital role in industries like aerospace, automotive, and renewable energy, where lightweight and high-strength materials are essential. Their work helps ensure that composite products are safe, reliable, and meet performance standards before physical prototypes are built. They often collaborate with design and manufacturing teams to optimize material usage and reduce costs.

What is the difference between Composite Simulation Engineer vs Finite Element Analyst?

AspectComposite Simulation EngineerFinite Element Analyst
Required CredentialsBachelor's or Master's in Mechanical, Aerospace, or Civil Engineering; certifications in simulation softwareBachelor's or Master's in Mechanical, Civil, or Aerospace Engineering; certifications in FEA tools
Work EnvironmentDesign labs, simulation software environments, aerospace and automotive industriesEngineering firms, research labs, manufacturing sectors
Industry UsagePrimarily in aerospace, automotive, and composite material industriesBroadly used across engineering sectors for structural analysis

The Composite Simulation Engineer specializes in modeling and analyzing composite materials and structures, often using advanced simulation tools specific to composites. In contrast, a Finite Element Analyst performs structural analysis across various materials and components, including metals and plastics. While both roles require similar technical skills and certifications, the Composite Simulation Engineer focuses more on composite-specific properties and applications, making their roles distinct yet overlapping in simulation expertise.

What are the key skills and qualifications needed to thrive as a Composite Simulation Engineer, and why are they important?

To thrive as a Composite Simulation Engineer, you need a solid background in mechanical or aerospace engineering, with expertise in composite materials and finite element analysis (FEA). Proficiency with simulation software such as ANSYS, Abaqus, or HyperMesh, and familiarity with CAD tools and material modeling are typically required. Strong problem-solving skills, attention to detail, and effective teamwork and communication abilities help distinguish top performers in this role. These skills are essential for accurately predicting composite behavior, optimizing designs, and ensuring the reliability and performance of advanced engineering structures.

What are some of the typical challenges faced by a Composite Simulation Engineer when validating simulation results against physical test data?

Composite Simulation Engineers often encounter challenges such as accurately modeling complex material behaviors, including anisotropy and nonlinearity, which can cause discrepancies between simulation and test results. Variations in manufacturing processes and material properties can also lead to differences that are difficult to predict. Overcoming these challenges requires close collaboration with test engineers, iterative refinement of simulation models, and a strong understanding of both theoretical and practical aspects of composite materials. Continuous learning and adaptation are key to improving the fidelity of simulations and ensuring reliable product performance.
Senior Materials Engineer - Composites

Senior Materials Engineer - Composites

Anduril Industries

Costa Mesa, CA

$112K - $154K/yr

Other

Posted 8 days ago

Anduril rating

9.4

Company rating: 9.4 out of 10

Based on 7 frontline employees who took The Breakroom Quiz

Job description

ABOUT THE JOB

Anduril's Materials Engineering team is seeking a Materials and Process Engineer with a background in structural composites to join our rapidly growing team. Our team plays a pivotal role in advancing the materials that are at the heart of Anduril's cutting-edge products, from autonomous aircraft to submarines. We aim to push the boundaries of what's possible in defense technology, delivering innovative solutions in months, not years.
As a Materials and Process Engineer, you will be part of a dynamic team where you will have the opportunity to contribute to the development and optimization of composite materials for our revolutionary products. The right person for this role has solid understanding of materials science and composite manufacturing and an intrinsic drive to build on that foundation. If you are someone who thrives in a fast-paced, collaborative environment, and is eager to apply theoretical knowledge to real-world applications, this role is for you.

WHAT YOU'LL DO
  • Develop and test new composite materials (thermosets and thermoplastics) to meet engineering and performance specifications for structural applications
  • Research, evaluate, and select composite materials and manufacturing processes based on mechanical properties, manufacturability, and cost considerations
  • Design and execute statistically-driven test plans, qualification envelopes, and characterization campaigns to substantiate materials and processes
  • Develop, implement, and maintain technical specifications, engineering standards, and allowables for composite materials
  • Support redesign initiatives focused on cost reduction and high-rate composite manufacturing scalability
  • Lead failure analyses and root cause corrective action investigations for material-related issues
  • Document experimental procedures and results; present findings to technical teams, stakeholders, and leadership
  • Collaborate with materials engineering staff to identify, define, and fill technology gaps in materials capabilities
  • Coordinate with laboratory staff on materials and process characterization activities
  • Support design engineering with materials selection, allowables development, and structural analysis
  • Partner with manufacturing engineering to improve processes, troubleshoot production issues, and facilitate operations
  • Work with quality assurance to drive specification compliance and support process audits
  • Support supplier development, qualification, and performance monitoring
  • Communicate technical risks to leadership and collaborate to overcome program roadblocks
REQUIRED QUALIFICATIONS
  • Bachelor's degree or higher in materials science, composites engineering, or a related field.
  • A strong understanding of composite materials processing and characterization techniques.
  • 5-7 years of composite materials and process engineering experience.
  • Demonstrated ability to work effectively in a team environment.
  • Strong problem-solving skills and the ability to apply engineering principles to practical applications.
  • Excellent communication skills, both written and verbal.
  • Ability to learn quickly and adapt to new challenges in a fast-paced environment.
  • Ability to obtain and hold a U.S. Top Secret security clearance as needed.
PREFERRED QUALIFICATIONS
  • Experience supporting structural analysis and statistical data reduction.
  • Familiarity with computer-aided design (CAD) software and materials simulation tools.
  • Hands-on experience with nondestructive testing, mechanical testing, and failure analysis techniques.
  • Prior experience with qualification and process substantiation of new composite products.
  • Demonstrated ownership of a comprehensive material characterization effort.
  • Working knowledge of composites manufacturing methods, design, and process substantiation.
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About Anduril Industries

Sourced by ZipRecruiter

Anduril Industries is a trailblazer in the technology industry based in Costa Mesa, CA, US. Founded in 2017 by Palmer Luckey, the creator of Oculus VR, the company focuses on developing innovative technology to equip and empower those in the defense sector. Its primary products include cutting-edge autonomous systems and AI software that assist in combating threats to national and global security. The mission of Anduril Industries is to integrate technology and defense by building transformative, scalable solutions that ensure a safer world.

Industry

Guided missile and space vehicle manufacturing

Company size

501 - 1,000 Employees

Headquarters location

Costa Mesa, CA, US

Year founded

2017

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