Program and commission high-speed, multi-axis synchronized motion systems (Kinetix servo drives ... Engineer control algorithms for extrusion processes, ensuring tight temperature regulation ...
Program and commission high-speed, multi-axis synchronized motion systems (Kinetix servo drives ... Engineer control algorithms for extrusion processes, ensuring tight temperature regulation ...
Commission Extrusion Specialist information
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$8.89 - $12.24
2% of jobs
$12.24 - $15.58
3% of jobs
$18.79 is the 25th percentile. Wages below this are outliers.
$15.58 - $18.92
20% of jobs
$18.92 - $22.27
22% of jobs
The median wage is $22.69 / hr.
$22.27 - $25.61
22% of jobs
$27.53 is the 75th percentile. Wages above this are outliers.
$25.61 - $28.96
11% of jobs
$28.96 - $32.30
14% of jobs
$32.30 - $35.64
5% of jobs
$35.64 - $38.99
1% of jobs
$38.99 - $42.33
0% of jobs
$42.33 - $45.67
0% of jobs
$8
$27
$45
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Job description
Key Responsibilities
System Architecture & Programming: Design, develop, and deploy comprehensive PLC and HMI/SCADA programs utilizing the Allen-Bradley Logix platform (Studio 5000 / RSLogix 5000).
Motion Control & Coordination: Program and commission high-speed, multi-axis synchronized motion systems (Kinetix servo drives, virtual master axes, electronic gearing, and camming) for precision manufacturing operations.
- Conveyor & Material Handling Integration:
- Design, program, and optimize complex material handling systems, including accumulation conveyors, sortation systems, palletizers, and automated guided vehicle (AGV) or autonomous mobile robot (AMR) handoffs.
- Implement tracking, merging, diverting, and barcode/RFID scanning logic to ensure seamless product flow through high-throughput logistics and production lines.
- Process & Web Handling Control:
- Design and optimize control strategies for web handling (webline) applications, including tension control, winding/unwinding, and registration.
- Engineer control algorithms for extrusion processes, ensuring tight temperature regulation, pressure control, and line speed synchronization.
- Implement complex batch process sequences adhering to industry standards (e.g., ISA-88 principles).
Advanced Control Loops: Design, tune, and troubleshoot complex PID control loops, including cascade loops, ratio control, and advanced feed-forward control strategies to minimize disturbance and maximize process stability.
System Integration: Integrate third-party equipment, robotics, instrumentation, and vision systems into the primary control network using industrial protocols (EtherNet/IP, ControlNet, DeviceNet).
Debugging & Commissioning: Conduct rigorous on-site factory acceptance testing (FAT), site acceptance testing (SAT), troubleshooting, and system startup.
Safety Integration: Design and implement hardware and software safety systems compliant with relevant standards (ISO 13849 / ANSI B11.19) using Allen-Bradley GuardLogix controllers and safety-rated components.
Documentation: Create and maintain robust engineering documentation, including functional design specifications (FDS), control philosophy documents, I/O lists, cause-and-effect matrices, and as-built code comments.