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Cold Forming Tool Design Engineer Jobs in Illinois

Senior Process Engineer (Cold Forming)

Geneva, IL · On-site

$95K - $150K/hr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Amsted Automotive is looking for a Cold forming Engineers Specializing in Design and/or Process to ... Including tool design and manufacturing support * Ability to effectively communicate from the shop ...

Senior Process Engineer (Cold Forming)

Geneva, IL · On-site

$101K - $131K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Amsted Automotive is looking for a Cold forming Engineers Specializing in Design and/or Process to ... Including tool design and manufacturing support * Ability to effectively communicate from the shop ...

Job Summary The Tool Design Engineer is responsible for applying advanced engineering expertise to design, develop, and optimize tooling systems that enhance manufacturing efficiency and product ...

Job Summary The Tool Design Engineer is responsible for applying advanced engineering expertise to design, develop, and optimize tooling systems that enhance manufacturing efficiency and product ...

Senior Tool Design Engineer

Mundelein, IL · On-site

$43.27 - $52.88/hr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Role Summary The Senior Tool Design Engineer applies advanced engineering knowledge and technical expertise to design, develop, and optimize tooling systems for manufacturing processes. This pivotal ...

Senior Tool Design Engineer

Mundelein, IL · On-site

$90K - $110K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

The Senior Tool Design Engineer is also responsible for mentoring junior engineers, providing training to machine operators, and playing an instrumental role in solving complex tooling challenges.

Senior Tool Design Engineer

Mundelein, IL · On-site

$90 - $130/hr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Role Summary The Senior Tool Design Engineer applies advanced engineering knowledge and technical expertise to design, develop, and optimize tooling systems for manufacturing processes. This pivotal ...

Tooling Design Engineer

Addison, IL · On-site

$110K - $140K/hr

Capability to run tool making equipment such as EDM machines, lathes, grinders, etc... * High ... In-depth understanding of a variety of cold-forming techniques, tooling materials and design, and ...

Capability to run tool making equipment such as EDM machines, lathes, grinders, etc... * High ... In-depth understanding of a variety of cold-forming techniques, tooling materials and design, and ...

Cold Forming Operator

Peru, IL · On-site

$21.50 - $22.10/hr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

As a Cold Forming Operator, you'll be at the heart of our precision manufacturing process ... Collaborate with engineers and quality teams to troubleshoot and optimize processes. Why Join Us?

Cold Forming Operator

Peru, IL

$21.50 - $22.10/hr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

As a Cold Forming Operator, you'll be at the heart of our precision manufacturing process ... Collaborate with engineers and quality teams to troubleshoot and optimize processes. Why Join Us?

... design and develop tooling used in metal forming and stamping operations. This role involves ... Collaborate with engineers, toolmakers, and production teams to support new and existing product ...

About the role Looking for a tool design and application Engineer. Position pays 80k to 100k Responsibilities · Tool Design & Development : Use CAD software (e.g., SolidWorks, AutoCAD, ) to create ...

Tool Designer

Peoria, IL · On-site

$60K - $75K/yr

... design inquiriesParticipate of engineering team meetings, and collaborate as neededIdentify opportunities for tool design optimization and cost reduction Work with cross-functional teams ...

Tooling Systems Design Lead

Mundelein, IL · On-site

$43.27 - $52.88/hr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

A forming die is nearing end-of-life, and a new fixture concept you modeled last week is ready for ... engineers to fine-tune a cost‑effective modification that will extend tool life and lift ...

Posted today

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Cold Forming Tool Design Engineer information

What are the key skills and qualifications needed to thrive in the cold forming tool design engineer position, and why are they important?

To excel as a Cold Forming Tool Design Engineer, you need a solid background in mechanical engineering, experience with cold forming processes, and strong skills in CAD software. Familiarity with simulation tools such as AutoCAD, SolidWorks, and finite element analysis (FEA) platforms, as well as relevant certifications or exposure to manufacturing environments, is commonly required. Attention to detail, problem-solving abilities, and effective communication are crucial soft skills for this role. These competencies ensure precise, efficient tool designs, successful project collaboration, and consistent production quality in a demanding manufacturing setting.

What are some common challenges faced by cold forming tool design engineers in their daily work?

Cold Forming Tool Design Engineers often encounter challenges such as optimizing designs for manufacturability, ensuring tool durability under high-stress forming conditions, and balancing tight project timelines with rigorous quality standards. They must frequently troubleshoot and refine tool designs based on feedback from production teams or unexpected issues that arise during trial runs. Collaboration with cross-functional teams—including production, quality, and maintenance staff—is essential to resolve issues quickly and keep projects moving forward. This dynamic environment helps engineers build a versatile skill set and gain valuable experience in both technical and practical aspects of manufacturing.

What is a cold forming tool design engineer?

A Cold Forming Tool Design Engineer is responsible for designing and developing tooling used in the cold forming process, which shapes metal without heating. They create detailed engineering drawings, select suitable materials, and optimize tool performance to improve production efficiency and product quality. This role requires knowledge of manufacturing processes, CAD software, and material properties. Engineers often collaborate with production teams, suppliers, and quality control to ensure tooling meets design specifications and industry standards.

What are the most commonly searched types of Cold Forming Tool Design Engineer jobs in Illinois? The most popular types of Cold Forming Tool Design Engineer jobs in Illinois are:
What are popular job titles related to Cold Forming Tool Design Engineer jobs in Illinois? For Cold Forming Tool Design Engineer jobs in Illinois, the most frequently searched job titles are:
What job categories do people searching Cold Forming Tool Design Engineer jobs in Illinois look for? The top searched job categories for Cold Forming Tool Design Engineer jobs in Illinois are:
What cities in Illinois are hiring for Cold Forming Tool Design Engineer jobs? Cities in Illinois with the most Cold Forming Tool Design Engineer job openings:
Infographic showing various Cold Forming Tool Design Engineer job openings in Illinois as of August 2026, with employment types broken down into 87% Full Time, 8% Part Time, and 5% Contract. Highlights an 85% Physical, 4% Hybrid, and 11% Remote job distribution.

Senior Process Engineer (Cold Forming)

Amsted Automotive Group

Geneva, IL • On-site

$95K - $150K/hr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 28 days ago


Job description

Amsted Automotive is looking for a Cold forming Engineers Specializing in Design and/or Process to support continued growth across our Burgess Norton and SMW divisions. 

We offer opportunities to be based in either:
• Michigan (Belleville and Taylor)
• Illinois (Geneva)

Why Amsted Automotive?

We are not a typical fastener manufacturer.

  • We specialize in large-scale cold forming, starting at 18 mm and extending beyond 50 mm+
  • Across our divisions, we operate one of the largest collections of large cold formers in the industry
  • Our product portfolio spans automotive and earthmoving applications

"We are looking for engineers who want to push the limits of cold forming, not just maintain the status quo."

What You’ll Do

  • Support new product launches from quoting through full production release
  • Provide hands-on troubleshooting and support for current production on the shop floor
  • Lead and drive continuous improvement initiatives (we don’t accept “good enough”)
  • Recommend and execute capital investments, including faster machines and quick-change tooling strategies
  • Collaborate across engineering, operations, and leadership teams

Note: This is an on-site role. A strong presence on the shop floor is required.

What You’ll Need to Succeed

  • Bachelor’s degree in Mechanical or Manufacturing Engineering
  • 5–10 years of experience in Cold Forming, Hot Forming, or Forging
    • Including tool design and manufacturing support
  • Ability to effectively communicate from the shop floor to senior leadership
  • CAD experience (Solid Edge, SolidWorks, Pro-E, or similar)
  • Experience with DEFORM and/or SAP is a plus

Additional Considerations

  • Willingness to travel and support multiple locations
  • Spanish or Italian language skills are a plus
  • Must be comfortable working in a hands-on manufacturing environment
    • This role requires time on the shop floor—not just desk work
  • Candidates outside the immediate areas are encouraged to apply—we are open to flexible solutions

What’s In It For You

We create a supportive environment where employees thrive! With a range of benefits designed to enhance your health, well-being, and financial security, we’re here to support you every step of the way. Join us and experience the exceptional perks that make Amsted Automotive a great place to work!

Health And Wellness

  • Medical Insurance
  • Dental and Vision Insurance
  • Prescription Drug Benefits
  • Wellness Reimbursement
  • Telehealth
  • Onsite health screenings
  • Mental health resources
  • Employee Assistance Program that includes counseling and support services for mental health, family support, financial advice, legal guidance, and more

Financial Benefits

  • Competitive Salaries
  • Employee Stock Ownership Plan
  • Annual Bonus Opportunity
  • 401k with Company Match
  • Health Savings Account with Company Contribution
  • Life and Disability Insurance

Work-Life Balance

  • Paid Time Off
  • Parental Leave
  • 14 Annual Company Paid Holidays

Professional Development

  • Training Programs
  • Education Expense Reimbursement
  • Career Advancement Opportunities

Additional Benefits

  • Pet Insurance and Discount Program
  • Legal Insurance
  • Employee Discounts
  • Recognition and Rewards
  • Community Involvement
  • Workplace Giving Matching Gift Program