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Casting Simulation Process Engineer Jobs (NOW HIRING)

PRL Industries, Inc.

Process Engineer

Lebanon, PA · On-site

$70K/yr

Description Process Engineer Location: Lebanon, PA Employment Type: Full-Time, Exempt About the ... Develop solid models and assist with casting and process simulations * Support routing development ...

ArcelorMittal

Process Engineer Casting

Calvert, AL

The ideal candidate will lead process support for the Caster in the Steelmaking facility, providing ... Bachelor's degree in Engineering * Minimum of 5 years of experience working as an engineer ...

Linacast, Inc

Manufacturing Process Engineer

Auburn, IN · On-site

$68K - $91K/yr

Description: The Process Engineer will be responsible for designing and maintenance process ... Die Casting CAE simulation interpretation and knowledge * Advanced troubleshooting of mechanical ...

ArcelorMittal

Process Engineer Casting

Calvert, AL · On-site

The ideal candidate will lead process support for the Caster in the Steelmaking facility, providing ... Bachelor's degree in Engineering * Minimum of 5 years of experience working as an engineer ...

Adecco

Process Engineer

Myerstown, PA · On-site

DEFINITION The Process Engineer for Investment Castings is responsible for overseeing and ... Proficiency in CAD software and simulation tools (e.g., MAGMASOFT, ProCAST) * Excellent problem ...

New

Adecco

Process Engineer

Myerstown, PA

$75K - $95K/yr

DEFINITION The Process Engineer for Investment Castings is responsible for overseeing and ... Proficiency in CAD software and simulation tools (e.g., MAGMASOFT, ProCAST) * Excellent problem ...

New

Cannonball Recruiting

Process Engineer

Lebanon, PA · On-site

$72K - $95K/yr

Experience with metals manufacturing, machining, casting processes, or production operations is a ... Develop and update product models and production routings * Assist with process simulations and ...

Cannonball Recruiting LLC

Process Engineer

Lebanon, PA · On-site

$72K - $95K/yr

Experience with metals manufacturing, machining, casting processes, or production operations is a ... Develop and update product models and production routings * Assist with process simulations and ...

Florence Copper

Process Engineer

Florence, AZ

Process Engineer Department: Tech Services Reports to: Glenn Hoffmeyer Location: Florence AZ ... Utilize data analytics and modeling software and simulate process improvements and predict outcomes

Florence Copper

Process Engineer

Florence, AZ · On-site

Process Engineer Department: Tech Services Reports to: Glenn Hoffmeyer Location: Florence AZ ... Utilize data analytics and modeling software and simulate process improvements and predict outcomes

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All JobsCasting Simulation Process Engineer Jobs

Casting Simulation Process Engineer information

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$39K

$123.4K

$190.5K

How much do casting simulation process engineer jobs pay per year?

As of Jun 5, 2026, the average yearly pay for casting simulation process engineer in the United States is $123,399.00, according to ZipRecruiter salary data. Most workers in this role earn between $92,000.00 and $146,500.00 per year, depending on experience, location, and employer.

What is the difference between Casting Simulation Process Engineer vs Casting Quality Engineer?

AspectCasting Simulation Process EngineerCasting Quality Engineer
Primary FocusDevelops and applies simulation models to optimize casting processesEnsures casting quality through inspection, testing, and process improvements
Required SkillsKnowledge of simulation software, materials, and casting processesUnderstanding of quality standards, testing methods, and defect analysis
Work EnvironmentDesign labs, engineering departments, manufacturing plantsQuality control labs, manufacturing facilities, inspection sites
Common CertificationsNone specific, engineering degrees often required

The Casting Simulation Process Engineer focuses on using simulation tools to predict and improve casting processes, while the Casting Quality Engineer concentrates on maintaining and improving casting quality through testing and inspection. Both roles are essential in casting manufacturing, often working together to ensure optimal production and product quality.

Infographic showing various Casting Simulation Process Engineer job openings in the United States as of May 2026, with employment types broken down into 14% Locum Tenens, 6% Full Time, 4% Part Time, 10% Temporary, 59% Contract, and 7% Nights. Highlights an 93% Physical, 2% Hybrid, and 5% Remote job distribution, with an average salary of $123,399 per year, or $59.3 per hour.

Process Engineer

PRL Industries, Inc.

Lebanon, PA • On-site

$70K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 16 days ago

Job description

Description
Process Engineer
Location: Lebanon, PA
Employment Type: Full-Time, Exempt
About the Role
PRL Industries is seeking a Process Engineer to support and improve manufacturing operations across our foundry, machining, upgrade, and quality functions. This role plays a key part in ensuring high-quality castings, efficient manufacturing processes, and strong production performance across complex defense-related manufacturing programs.
This position is highly collaborative and hands-on, blending technical problem solving, process improvement, production support, and engineering analysis. The ideal candidate is someone who enjoys being both on the production floor and involved in technical engineering work.
PRL supports critical defense and industrial manufacturing programs and is looking for someone eager to grow within a highly specialized manufacturing environment.
What You'll Do
  • Provide technical review, control, and documentation of manufacturing process parameters affecting product quality
  • Design pattern rigging and develop detailed shop travelers for casting patterns
  • Support foundry, machining, upgrade, and production operations through engineering analysis and troubleshooting
  • Conduct defect analysis and implement corrective and preventative actions
  • Maintain and improve manufacturing procedures, work instructions, forms, and process documentation
  • Develop solid models and assist with casting and process simulations
  • Support routing development and process flow optimization
  • Collaborate cross-functionally with production, quality, machining, and leadership teams to resolve manufacturing challenges
  • Assist with continuous improvement and process optimization initiatives
  • Evaluate and support implementation of new manufacturing technologies
  • Participate in quoting activities for raw castings, machining work, heat treatment, and related services
  • Ensure compliance with environmental, safety, and quality standards
  • Support production teams with technical guidance and process improvements
Must-Have Skills and Experience
(These are required for consideration.)
  • Bachelor's degree in Mechanical Engineering, Industrial Engineering, Materials Engineering, or a related technical field
  • Recent manufacturing experience within a heavy industrial or metals manufacturing environment
  • Ability to read and interpret blueprints, engineering drawings, and technical specifications
  • Strong problem-solving and analytical skills
  • Ability to work both independently and collaboratively across departments
  • Strong verbal and written communication skills
  • Comfortable working in both office and production floor environments
  • Ability to manage shifting priorities in a fast-paced manufacturing setting
  • Strong organizational skills and attention to detail
Nice-to-Have Skills
(These are preferred but not required.)
  • Foundry or casting manufacturing experience
  • Experience with machining processes for ferrous and non-ferrous materials
  • Knowledge of pattern rigging, shrink factors, and feeding moduli
  • Experience with SolidWorks or similar CAD/modeling platforms
  • Experience with laser scanning or solidification simulations
  • Exposure to continuous improvement or process optimization initiatives
  • Experience supporting quality systems and corrective action processes
Who You Are
  • A hands-on engineer who enjoys solving real-world manufacturing problems
  • Comfortable spending time both on the production floor and in analytical engineering work
  • Curious, adaptable, and eager to learn specialized manufacturing processes
  • Someone who thrives in collaborative environments and communicates well with production teams
  • Motivated to grow and develop within a highly technical manufacturing organization
  • Open to learning PRL's processes and manufacturing methods rather than relying solely on previous industry habits
Additional Details
  • Schedule: Primarily Monday-Friday, approximately 7:00 AM-3:30 PM.
  • Salary Range: Approximately $72,000-$95,000+, depending on experience and background
  • Travel: Occasional travel may be required
  • Certifications: None specifically required
  • Benefits:
    • Medical
    • Dental
    • Vision
    • Employer-paid short-term disability
    • Employer-paid long-term disability
    • Employer-paid life insurance
    • Flexible Spending Account (FSA)
    • 401(k) with company match
    • PTO and paid holidays
    • Tuition reimbursement
Work Environment
This position supports operations across multiple manufacturing environments including foundry, machining, upgrade, and office settings. Employees should expect exposure to industrial noise, dust, heat, metal debris, and active manufacturing equipment. The role requires regular walking, standing, and interaction with production operations.

About PRL Industries

Sourced by ZipRecruiter

Industry

Guided missile and space vehicle manufacturing

Company size

51 - 200 Employees

Headquarters location

Cornwall, PA, US

Year founded

1969

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