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Cae Fea Engineer Jobs (NOW HIRING)

... Analysis (FEA) models for full vehicle programs, integrating process automation and AI/ML ... Bachelor's degree in Engineering, Computer Science , Data Science or Physics * 6 + years relevant ...

... FEA simulations are conducted with speed, efficiency, and precision. Through a comprehensive ... We are seeking a CAE Engineer to create innovative end-to-end modeling and simulation solutions ...

Develop and implement advanced CAE processes for design of marine products ... FEA analysis to support product development on cross-functional teams. * Learn established ...

... Analysis (FEA) models for full vehicle programs, integrating process automation and AI/ML ... Bachelor's degree in Engineering, Computer Science , Data Science or Physics * 6 + years relevant ...

## CAE Body Structure EngineerApplyremote type: Hybridlocations: Warren, Michigan, United States of ... Responsible for creating and executing Finite Element Analysis (FEA) plans for assigned projects.

Responsible for creating and executing Finite Element Analysis (FEA) plans for assigned projects ... Lead CAE suppliers and internal resources to meet program milestones and deliverables. * Recommend ...

Proven 3D CAD skills (any platform, but SOLIDWORKS preferred), as well as CAE/ FEA experience, and the ability to produce high-quality engineering 2D drawings that comply with common industry ...

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Cae Fea Engineer information

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How much do cae fea engineer jobs pay per hour?

As of Aug 22, 2026, the average hourly pay for cae fea engineer in the United States is $42.90, according to ZipRecruiter salary data. Most workers in this role earn between $38.46 and $46.39 per hour, depending on experience, location, and employer.

What is a CAE FEA engineer?

A CAE FEA Engineer specializes in Computer-Aided Engineering (CAE) and Finite Element Analysis (FEA) to simulate and evaluate the performance of designs under various conditions. They use software tools to analyze structural integrity, durability, thermal behavior, and other physical properties of components. Their role is crucial in optimizing product designs, reducing costs, and minimizing physical testing. CAE FEA Engineers work in industries like automotive, aerospace, and manufacturing to ensure products meet safety and performance standards.

What are the typical daily responsibilities of a CAE FEA engineer?

As a CAE FEA Engineer, your day-to-day tasks will involve setting up and running finite element simulations, analyzing structural performance, and interpreting data to provide insights for design improvements. You'll frequently collaborate with design, manufacturing, and testing teams to validate concepts and troubleshoot potential issues early in the development process. This role often requires documenting results, preparing technical reports, and presenting findings to both technical and non-technical stakeholders. Balancing multiple projects and adapting to tight deadlines are common challenges, making strong organizational and communication skills highly valuable.

What are the key skills and qualifications needed to thrive in the CAE FEA engineer position, and why are they important?

To excel as a CAE FEA Engineer, you need a strong background in mechanical engineering, finite element analysis, and computational mechanics, typically supported by a relevant engineering degree. Proficiency with simulation tools such as ANSYS, Abaqus, or HyperMesh, and familiarity with CAD software are often required, along with any applicable certifications in FEA or CAE tools. Strong analytical thinking, problem-solving abilities, and effective communication skills help you collaborate with design teams and clearly present simulation results. These skills and capabilities are vital for ensuring accurate analysis, improving product performance, and supporting efficient design cycles in engineering projects.

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Infographic showing various Cae Fea Engineer job openings in the United States as of August 2026, with employment types broken down into 94% Full Time, 2% Part Time, and 4% Contract. Highlights an 85% Physical, 6% Hybrid, and 9% Remote job distribution, with an average salary of $89,228 per year, or $42.9 per hour.

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Company rating compared to similar companies: 7.4 out of 10

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Job description

Job Description

At General Motors, our product teams are redefining mobility. Through a human-centered design process, we create vehicles and experiences that are designed not just to be seen, but to be felt. We're turning today's impossible into tomorrow's standard -from breakthrough hardware and battery systems to intuitive design, intelligent software, and next-generation safety and entertainment features.

Every day, our products move millions of peopleas we aim to makedriving safer, smarter, and more connected, shaping the future of transportation on a global scale.

The Role

Virtual Design, Development & Validation - Modeling Lead:

You will be responsible for leading the project management and delivery of Finite Element Analysis (FEA) models for full vehicle programs, integrating process automation and AI/ML applications to enhance modeling efficiency and quality. By uniting modelling art and science with data-driven innovation, you will collaborate with cross-functional teams, including CAD & simulation engineering, to continuously improve modeling workflows, accelerate GxDP and ensure robust quality assurance across models and virtual engineering activities. You will have opportunities for professional growth in project management, AI/ML, cloud platforms, and enterprise leadership through mentorship, training, and participation in leadership & innovation communities

What You'll Do

  • Independent Project Management and leadership in TKV and build planning leading to execution of full vehicle and subsystems models for programs to enable first time quality and ontime delivery of models

  • Interact, proactively engage, effectively communicate and co-ordinate with Vehicle Performance Integration Manager/Design Release Engineer/Design Engineer/Suppliers/ Performance/Program teams to develop efficient workflows and refine plans for model builds while continuously assessing and mitigating risk.

  • Lead and leverage globally distributed team for model builds

  • Perform risk assessment, monitor progress and enable first time quality and ontime delivery of models

  • Lead conducting robust root cause and preventive action summary on quality improvement opportunities on CAD inputs , full vehicle safety, body, trim structure( nvh) and flex models. Demonstrate application of 5 why principles leading to process, people and tools improvement

  • Identify & Lead efficiency and effectiveness improvement opportunities for master models builds

  • Actively apply process integration principles on day to day activities and propose improvements

  • Perform full Virtual Vehicle assembly, integration and quality checks on models with a focus on Safety and NVH models

  • Collaborate with VDDV consumer base and develop build plans and robust statement of requirements ( SoR ) for each modelling event

  • Design, develop, and deploy AI/ML models to automate and enhance CAE modelling & simulation workflows, including meshing, boundary condition setup, post-processing, and predictive analytics.

  • Work closely with CAE, CAD and data science teams to identify opportunities for AI-driven process optimization and digital transformation. Lead cross-functional projects that leverage modelling and simulation data for machine learning applications

  • Drive innovation by applying AI/ML to improve quality assurance, automate repetitive tasks, and improve model fidelity. Document workflows, results, and lessons learned for organizational knowledge sharing.

  • Leverage internal best practices and provide technical leadership and lead road to lab to math projects in alignment with Technology Roadmaps & Vision for modelling enterprise

Your Skills & Abilities (Required Qualifications)

  • Bachelor's degree in Engineering, Computer Science , Data Science or Physics

  • 6 + years relevant experience in Virtual engineering : CAE / Design core / Validation / Design Release/Performance/ Data Analytics & Science/ AI & ML .

  • Knowledge of vehicle development process and cross functional interfaces

  • Demonstrated skills in disciplined problem solving and data analysis.

  • Knowledge of Finite Element Analysis (FEA) theory/ Design development and application

  • Experience with CAE/CAD/data analytics tools (ANSA, HYPERMESH, LS-DYNA, Optistruct/NASTRAN, ABAQUS, Primer, Siemens NX/Catia/Python/AI-ML framework)

  • Demonstrated ability to collaborate with cross-functional teams (e.g., CAD, simulation, release, program management).

  • Demonstrated skills in disciplined problem solving ( 5- Why ) and data analysis.

  • Strong problem-solving, communication, and project management skills.

What Will Give You A Competitive Edge (Preferred Qualifications)

  • DFSS black belt or similar certification.

  • 10 + years relevant experience in Virtual engineering : CAE/ Design Release/Performance/ Data Analytics & Science.

  • 3+ years' experience with CAE, CAD, and data analytics tools such as ANSA, Primer, Animator, LS-Dyna, Nastran, Optistruct/Radioss, Metapost, Abaqus, HyperWorks (HyperMesh/HyperView), DEP Meshworks, PowerBi, NX, Teamcenter, Python, LLM's

  • 3+ years of hands -on experience and demonstrated ability in CAE analysis/synthesis in full vehicle Safety/NVH/Subsystem analysis.

  • Experience in cross-functional leadership and change management.

  • Foundational experience in Python

  • Experience with CAE/CAD tool APIs and workflow automation (e.g., Siemens-NX, ANSA, Altair, NASTRAN, ANSYS, Ls-dyna, Abaqus)

  • Experience deploying AI models/automation for engineering applications (e.g., surrogate modeling, workflow automation).

  • Masters qualification in Engineering /Data Science /MBA

GM does not provide immigration-related sponsorship for this role. Do not apply for this role if you will need GM immigration sponsorship now or in the future. This includes direct company sponsorship, entry of GM as the immigration employer of record on a government form, and any work authorization requiring a written submission or other immigration support from the company (e.g., H1-B, OPT, STEM OPT, CPT, TN, J-1, etc). This role is categorized as hybrid. This means the selected candidate is expected to report to a specific location at least 3 times a week {or other frequency dictated by their manager}. This job is not eligible for relocation benefits. Any relocation costs would be the responsibility of the selected candidate.

About GM

Our vision is a world with Zero Crashes, Zero Emissions and Zero Congestion and we embrace the responsibility to lead the change that will make our world better, safer and more equitable for all.

Why Join Us

We believe we all must make a choice every day - individually and collectively - to drive meaningful change through our words, our deeds and our culture. Every day, we want every employee to feel they belong to one General Motors team.

Benefits Overview

From day one, we're looking out for your well-being-at work and at home-so you can focus on realizing your ambitions. Learn how GM supports a rewarding career that rewards you personally by visiting Total Rewards resources.

Non-Discrimination and Equal Employment Opportunities (U.S.)

General Motors is committed to being a workplace that is not only free of unlawful discrimination, but one that genuinely fosters inclusion and belonging. We strongly believe that providing an inclusive workplace creates an environment in which our employees can thrive and develop better products for our customers.

All employment decisions are made on a non-discriminatory basis without regard to sex, race, color, national origin, citizenship status, religion, age, disability, pregnancy or maternity status, sexual orientation, gender identity, status as a veteran or protected veteran, or any other similarly protected status in accordance with federal, state and local laws.

We encourage interested candidates to review the key responsibilities and qualifications for each role and apply for any positions that match their skills and capabilities. Applicants in the recruitment process may be required, where applicable, to successfully complete a role-related assessment(s) and/or a pre-employment screening prior to beginning employment. To learn more, visit How we Hire.

Accommodations

General Motors offers opportunities to all job seekers including individuals with disabilities. If you need a reasonable accommodation to assist with your job search or application for employment, email us or call us at 1-800-865-7580. In your email, please include a description of the specific accommodation you are requesting as well as the job title and requisition number of the position for which you are applying.


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About General Motors

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General Motors is a company with global scale and capabilities, headquartered in Detroit, Michigan, with employees around the world. The company employs over 165,000 people, serves six continents, operates across 22 time zones, and has a diverse workforce speaking 75 languages1. GM’s vision is to drive the world forward by pioneering innovations that move and connect people to what matters. The company is working towards an all-electric future with its new Ultium Platform and is pushing transportation options beyond our wildest imaginations with autonomous vehicles. GM is also committed to becoming the most inclusive company in the world.

Industry

Transportation equipment manufacturing

Company size

10,000+ Employees

Headquarters location

Detroit, MI, US

Year founded

1908