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Cae Fea Engineer Jobs in California (NOW HIRING)

Sr. Chassis Steering - Mechanical Engineer

Irvine, CA · On-site

$112K - $148K/yr

Experience with engineering tools such as CAD (CATIA V6 3DX), CAE FEA software, DFMEA, component and sub-assembly validation DVP, root cause analysis, and fastener validation tools. * Able to ...

Sr. Chassis Steering - Mechanical Engineer

Irvine, CA · On-site

$112K - $148K/yr

Experience with engineering tools such as CAD (CATIA V6 3DX), CAE FEA software, DFMEA, component and sub-assembly validation DVP, root cause analysis, and fastener validation tools. * Able to ...

Proven 3D CAD skills (any platform, but SOLIDWORKS preferred), as well as CAE/ FEA experience, and the ability to produce high-quality engineering 2D drawings that comply with common industry ...

Proven 3D CAD skills (any platform, but SOLIDWORKS preferred), as well as CAE/ FEA experience, and the ability to produce high-quality engineering 2D drawings that comply with common industry ...

Lead delivery of FEA-based engineering consulting projects across multiple industries * Develop end ... Minimum 7-10 years of professional experience with Multiphysics CAE tools (e.g., Nastran, Ansys ...

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Cae Fea Engineer information

See California salary details

$33

$42

$49

How much do cae fea engineer jobs pay per hour?

As of Sep 1, 2026, the average hourly pay for cae fea engineer in California is $42.34, according to ZipRecruiter salary data. Most workers in this role earn between $37.98 and $45.77 per hour, depending on experience, location, and employer.

What is a CAE FEA engineer?

A CAE FEA Engineer specializes in Computer-Aided Engineering (CAE) and Finite Element Analysis (FEA) to simulate and evaluate the performance of designs under various conditions. They use software tools to analyze structural integrity, durability, thermal behavior, and other physical properties of components. Their role is crucial in optimizing product designs, reducing costs, and minimizing physical testing. CAE FEA Engineers work in industries like automotive, aerospace, and manufacturing to ensure products meet safety and performance standards.

What are the typical daily responsibilities of a CAE FEA engineer?

As a CAE FEA Engineer, your day-to-day tasks will involve setting up and running finite element simulations, analyzing structural performance, and interpreting data to provide insights for design improvements. You'll frequently collaborate with design, manufacturing, and testing teams to validate concepts and troubleshoot potential issues early in the development process. This role often requires documenting results, preparing technical reports, and presenting findings to both technical and non-technical stakeholders. Balancing multiple projects and adapting to tight deadlines are common challenges, making strong organizational and communication skills highly valuable.

What are the key skills and qualifications needed to thrive in the CAE FEA engineer position, and why are they important?

To excel as a CAE FEA Engineer, you need a strong background in mechanical engineering, finite element analysis, and computational mechanics, typically supported by a relevant engineering degree. Proficiency with simulation tools such as ANSYS, Abaqus, or HyperMesh, and familiarity with CAD software are often required, along with any applicable certifications in FEA or CAE tools. Strong analytical thinking, problem-solving abilities, and effective communication skills help you collaborate with design teams and clearly present simulation results. These skills and capabilities are vital for ensuring accurate analysis, improving product performance, and supporting efficient design cycles in engineering projects.

What job categories do people searching Cae Fea Engineer jobs in California look for?

The top searched job categories for Cae Fea Engineer jobs in California are:

Infographic showing various Cae Fea Engineer job openings in California as of August 2026, with employment types broken down into 91% Full Time, 6% Part Time, and 3% Contract. Highlights an 86% Physical, 5% Hybrid, and 9% Remote job distribution, with an average salary of $88,060 per year, or $42.3 per hour.

Principal Structural and CAE Durability Engineer, Battery Systems

Gotion, Inc.

Irvine, CA • On-site

Full-time

Posted 7 days ago


Job description

Gotion Inc. is based in Silicon Valley, CA, currently building a Manufacturing facility in Manteno, IL and has R&D centers in Ohio, China, Japan and Europe. We innovate in the next generation electric vehicle and energy storage technologies (lithium batteries and related systems) with the aim to accelerate electrified transportation and achieve sustainable development. Gotion is powered by a leading power battery technology company that provides solutions for vehicles including the world's first mass commercial e-bus route.
Gotion is a career destination - we are not simply attempting to just fill another job, but to pursue a dream of global green energy together! We offer outstanding opportunities to individuals seeking an exciting and challenging working environment. Everyone is highly valued and plays a vital role in the growth of our organization.
About Gotion
Gotion Inc. is a global leader in next-generation energy storage and electric vehicle technologies, specializing in lithium batteries and related systems. Headquartered in Silicon Valley, California, Gotion is expanding its manufacturing footprint with a state-of-the-art facility in Manteno, Illinois, and operates research and development centers across Ohio, China, Japan, and Europe.
Driven by innovation and a commitment to sustainability, Gotion develops advanced battery solutions that power electric vehicles and energy storage systems around the world. Backed by industry-leading battery technology, Gotion continues to advance the future of electrified transportation and support the global transition to clean energy.
At Gotion, we believe our people are the driving force behind our success. We are more than a workplace-we are a team united by a shared mission to build a more sustainable future. Every employee is empowered to contribute, innovate, and grow while making a meaningful impact.
If you are looking for more than just a job-if you are seeking an opportunity to help shape the future of global green energy-we invite you to build that future with us.
Our Culture
At Gotion, we value collaboration, respect, continuous learning, and innovation. We work in a dynamic, multicultural environment where diverse perspectives strengthen our ability to solve complex challenges and deliver sustainable energy solutions. Our core values-Care, Pragmatism, Integrity, and Innovation-guide how we work together, serve our customers, and build the future.
Position Summary
Gotion is seeking a Principal Structural & CAE Durability Engineer to lead structural integrity, fatigue, and durability analysis for battery module and pack systems supporting next-generation EV and energy storage programs. This senior technical leadership role owns the CAE strategy, analysis methods, and automation roadmap for structural and durability engineering, mentors engineers across the team, and partners closely with Design Release Engineers (DREs) and cross-functional engineering groups to ensure battery structural designs meet performance, reliability, and manufacturability requirements. The ideal candidate brings deep expertise in FEA-based structural and durability analysis, a proven track record developing analysis automation tools, and experience applying AI/ML techniques to advance CAE capability.
Gotion Core Values
  • Care: Demonstrates respect, empathy, professionalism, safety, quality, teamwork, and customer focus.
  • Pragmatism: Makes practical, data-driven decisions that balance quality, efficiency, cost, and business needs.
  • Integrity: Acts honestly and ethically while maintaining confidentiality and compliance with company policies and laws.
  • Innovation: Continuously seeks better ideas, technologies, and processes to improve business performance.

Essential Duties & Responsibilities
  • Lead structural, fatigue, durability, and NVH CAE analysis for battery module and pack designs, including vibration fatigue (random PSD, sine dwell/sweep), weld fatigue (spot, laser, staple, MIG), and thermal cycling creep/fatigue of polymeric components.
    • Define and drive the structural/CAE analysis strategy, methods, and technology roadmap across battery engineering programs.
    • Develop and implement automation tools and standard engineering work processes to improve CAE modeling quality, efficiency, and repeatability.
    • Apply optimization, DOE, and AI/ML techniques to guide battery module and pack design decisions.
    • Partner closely with Design Release Engineers (DREs) and cross-functional teams (mechanical, electrical, systems, manufacturing) to ensure structural designs meet performance, safety, and reliability targets.
    • Review and validate FEA models, structural calculations, and analysis reports for battery components including trays, cell tabs, BDU, ICB, side plates, and brackets.
    • Lead root cause investigations of structural failures, test findings, and field issues, and support corrective action development.
    • Evaluate and implement CAE software/platforms and tools (e.g., ABAQUS, HyperWorks/OptiStruct, NASTRAN, LS-DYNA, ANSA, nCode) to support analysis needs.
    • Mentor and provide technical leadership to structural and CAE engineers across the team.
    • Present analysis results, design recommendations, and program-level structural risk assessments to engineering and program leadership.
    • Support continuous improvement of engineering standards, design practices, and simulation methodology.
    • Other duties as assigned.

Supervisory Responsibilities
This position does not have direct reports but is expected to provide technical leadership, mentorship, and analysis review guidance to structural and CAE engineers across programs.
Required Qualifications
  • PhD or MS in Mechanical Engineering, Structural Engineering, Solid Mechanics, or a related technical discipline.
    • 15+ years of experience in structural, fatigue, and durability CAE analysis, ideally within automotive, battery, or related industrial systems.
    • Expert-level proficiency in FEA and CAE tools such as ABAQUS, HyperWorks/OptiStruct, NASTRAN, LS-DYNA, ANSA, and nCode.
    • Strong background in fatigue, NVH, optimization/DOE, and multi-physics structural analysis.
    • Proven track record developing CAE automation tools and standard engineering work processes.
    • Experience with scripting/programming for CAE automation (Python, C/C++, Tcl/Tk, VBA, or similar).
    • Demonstrated ability to define technical strategy, mentor engineers, and drive cross-functional collaboration.
    • Excellent written and verbal communication skills, with experience presenting to engineering and program leadership.

Preferred Qualifications
  • PhD in Mechanical Engineering or Solid Mechanics.
    • Direct experience with battery module/pack structural design and durability analysis.
    • Experience applying AI/ML techniques to CAE modeling and design optimization.
    • Experience with Teamcenter/NX or similar PLM/CAD-integration environments.
    • Track record of patents, publications, or industry recognition in structural/CAE engineering.
    • Design for Six Sigma or related quality/process certification.

Disclaimer
This job description describes the general nature and level of work performed. It is not intended to be an exhaustive list of duties or responsibilities. Gotion, Inc. reserves the right to modify this job description as business needs evolve.
Base pay is one part of our total compensation package at Gotion, and is determined within a range. This provides you with the opportunity to progress as you grow and advance your career at Gotion. The base pay range for this role is shown below, and will depend on your skills, qualifications, experiences, and location.
Expected Pay Range
$150,000-$180,000 USD
Gotion Inc. is proud to be an equal opportunity employer. We are dedicated to fostering a diverse workforce that reflects the communities we serve, cultivating a culture of inclusion and belonging, and ensuring equal employment opportunities for all.
We provide equal opportunity to all individuals regardless of race, creed, color, religion, gender, sexual orientation, gender identity or expression, national origin, disability, age, genetic information, veteran status, marital status, pregnancy or related conditions (including breastfeeding), parental status, criminal histories consistent with legal requirements, or any other characteristic protected by law.
At Gotion Inc., we strive to create an environment where everyone feels valued, respected, and empowered to thrive.