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Brake Engineer Jobs in Rochester Hills, MI (NOW HIRING)

The Brake Test Engineer will be working in a challenging environment that fosters creativity and problem solving. Job Responsibilities: * Comply with lab safety requirements and wear PPE, including ...

The Brake Test Engineer will be working in a challenging environment that fosters creativity and problem solving. Job Responsibilities: * Comply with lab safety requirements and wear PPE, including ...

Press Brake Operator

Lapeer, MI ยท On-site

$16.75 - $22/hr

Press Brake Operator UDM - Lapeer, MI 48446 Overview Level: Experienced Position Type: Full Time ... Read and interpret blueprints, engineering drawings, and job orders to determine specifications

Press Brake Operator

Lapeer, MI ยท On-site

$16.75 - $22/hr

Press Brake Operator UDM - Lapeer, MI 48446 Overview Level: Experienced Position Type: Full Time ... Read and interpret blueprints, engineering drawings, and job orders to determine specifications

Brake System Engineer

Madison Heights, MI ยท On-site

$90K - $100K/yr

... engineering, including hands-on work with pneumatic brake systems and ABS/ESC integration. Experience with heavy trucks is preferred. * Comfortable reviewing and interrogating 3D CAD models and ...

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Brake Engineer information

What are some typical challenges brake engineers face when collaborating with cross-functional teams during vehicle development?

Brake Engineers often work closely with design, manufacturing, and testing teams, which can present challenges in aligning performance goals with practical constraints. For example, balancing braking performance with weight, cost, and manufacturability requires effective communication and compromise. Additionally, coordinating timelines and integrating feedback from multiple stakeholders is crucial to ensure the final product meets safety and regulatory standards. Building strong relationships and maintaining clear documentation can help overcome these common hurdles.

What are the key skills and qualifications needed to thrive as a brake engineer, and why are they important?

To thrive as a Brake Engineer, you need a solid background in mechanical engineering, automotive systems, and materials science, typically supported by a relevant engineering degree. Familiarity with CAD software, simulation tools like MATLAB or ANSYS, and industry standards such as ISO/TS 16949 is commonly required. Strong problem-solving abilities, attention to detail, and effective communication skills help you collaborate with multidisciplinary teams and address complex design challenges. These skills ensure the development of safe, high-performing braking systems that meet rigorous safety and quality standards in the automotive industry.

What is the difference between Brake Engineer vs Brake Technician?

AspectBrake EngineerBrake Technician
Required CredentialsBachelor's degree in Mechanical or Automotive EngineeringHigh school diploma or technical certification
Work EnvironmentDesign labs, R&D facilities, manufacturing plantsRepair shops, maintenance facilities, on-site vehicle service
Industry UsageAutomotive, aerospace, heavy machinery manufacturingAutomotive repair, service centers, fleet maintenance

Brake Engineers focus on designing and developing braking systems, requiring engineering degrees and working in labs or design environments. Brake Technicians perform maintenance and repairs, working directly on vehicles in repair shops. Both roles are essential in the automotive industry but differ in education, responsibilities, and work settings.

What does a brake engineer do?

A Brake Engineer is responsible for designing, testing, and improving braking systems for vehicles such as cars, trucks, and trains. They work to ensure that braking systems are safe, reliable, and meet regulatory standards. Brake Engineers collaborate with other automotive engineers to integrate braking systems with other vehicle components, conduct simulations, analyze test data, and troubleshoot issues. Their work is critical in enhancing vehicle safety and performance.
What job categories do people searching Brake Engineer jobs in Rochester Hills, MI look for? The top searched job categories for Brake Engineer jobs in Rochester Hills, MI are:
What cities near Rochester Hills, MI are hiring for Brake Engineer jobs? Cities near Rochester Hills, MI with the most Brake Engineer job openings:
Infographic showing various Brake Engineer job openings in Rochester Hills, MI as of August 2026, with employment types broken down into 83% Full Time, 12% Part Time, and 5% Contract. Highlights an 86% Physical, 5% Hybrid, and 9% Remote job distribution.

Brake Test Engineer

Astemo Ltd

Farmington Hills, MI โ€ข On-site

Full-time

Re-posted 6 days ago


Job description

Company Name:
ASTEMO AMERICAS, INC.
Job Family:
Engineering
Job Description:
General Description:
We are seeking a talented and self-motivated Brake Test Engineer to support the development and validation of automotive brake calipers and brake control systems. This position will be 100% onsite at the Astemo Brake Lab in Farmington Hills, MI. The ideal candidate will be a hands-on, detail-oriented mechanical engineer with experience in conducting component bench tests for the evaluation of product performance and reliability. The Brake Test Engineer will be working in a challenging environment that fosters creativity and problem solving.
Job Responsibilities:
  • Comply with lab safety requirements and wear PPE, including safety glasses and steel toe shoes
  • Read and understand engineering requests, test specifications, procedures, and reference guides
  • Prepare and accurately execute DV, PV, production-audit, and field-return brake tests
  • Plan, set up, and realize complete testing systems, which may involve the design and fabrication of fixtures, procurement of sensors and actuators, connection and configuration of data acquisition systems, and development of control software, drivers, or scripts.
  • Take precision measurements with calibrated instrumentation and enter data into a report
  • Operate hydraulic test stands, which may require exposure to oil or brake fluid
  • Establish networks using communication protocols (CAN, RS-232, TCP/IP, USB, SENT)
  • Keep detailed notes of all observations, issues, or deviations occurring during every test
  • Analyze data in Excel, ProLink, or other software tools to determine if results are acceptable
  • Disassemble or re-assemble brake assemblies and sub-components as necessary
  • Support brake lab 5S (cleanliness) activities and put away unused tools, materials, and chemicals
  • Modify test programs in Excel, ProLink, or through a machine interface to achieve targets
  • Identify, correct, and prevent durability loads that fall outside an allowable tolerance
  • Conduct PID tuning to improve machine control of pressure, torque, or displacement
  • Determine cause for improper test results and develop countermeasures to prevent recurrence
  • Troubleshoot and resolve common test bench issues, as well as less common equipment failures
  • Assist in root cause analysis and subsequent corrective action for encountered failures of hardware or software products
  • Generate reports, including documentation of setup and results, and present to Product Engineering
  • Gather test requirements and write specifications to achieve validation objectives
  • Evaluate existing validation procedures and test rigs to identify and deliver improvements
  • Lead a process for fulfilling international orders with hardware from local parts suppliers
  • Support Product Engineering with procurement of validation samples from manufacturing sites
  • Attend functional training to learn new skills or methods and actively pursue knowledge of current market and technical trends
  • Develop and maintain a high level of communication with cross-functional teams and associates, including both internal and external organizations
  • Operate a company vehicle, maintain a sufficient fuel level, and identify maintenance needs
  • Pick up and deliver parts, hardware, or test equipment from other facilities or suppliers
  • Support on-vehicle instrumentation or brake hardware modification as required
  • Perform other assignments as required by management or Product Engineering

Qualifications:
  • Be self-motivated and independently make smart decisions based on available information
  • Possess an ability to perceive and understand a vision, dividing it into prioritized tasks
  • Be highly organized and detail-oriented - maximize efficiency while minimizing errors
  • Maintain a positive attitude and develop strong working relationships with team members
  • Possess a desire and ability to learn new skills quickly and apply them to daily work

Knowledge, Skills, and Abilities:
  • Demonstrate experience in conducting and assessing component validation tests
  • Read and understand automotive test procedures, component drawings, and electrical schematics
  • Be proficient in advanced use of Microsoft Office (Excel, Word, PowerPoint, Outlook)
  • Exhibit strong verbal and written technical communication skills
  • Resolve complex issues in creative, efficient, and effective ways
  • Be proficient in data collection and evaluation, including statistical analysis
  • Possess knowledge of the IATF 16949 quality system
  • Capability to operate CAD software or CMM is desired

Education: BS/MS in mechanical engineering (with appropriate coursework) is required
Experience: 1 to 2 years of experience in testing automotive components and systems is desired
Supervisory Responsibilities: Not applicable
Working Conditions:
Physical Demands: Required to sit or stand for long durations and occasionally lift and/or move parts weighing up to 40 pounds.
Travel: Domestic and international travel (up to 10%) is required; a valid driver's license is required.
Equal Opportunity Employer (EOE) - Qualified applicants will receive consideration without regard to their race, color, religion, sex, sexual orientation, gender, identity, disability, protected veteran status and national origin.
At Astemo, we're challenging the status quo with the power of diversity, inclusion, and collaboration. Our goal is to build an inclusive work environment that celebrates the differences of our employees. We want to ensure that every employee feels valued, respected and empowered. We don't just accept difference-we celebrate it, we support it, and we thrive on it for the benefit of our employees, our products, and our community. Astemo is proud to be an equal opportunity employer.
If you need a reasonable accommodation to apply for a job at Astemo, please send the nature of the request and contact information to am-jobs@hitachiastemo.com when applying for the position.