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Automation Simulation Engineer Jobs in North Carolina

Formula 1 Electromagnetic Simulation Engineer Concord, NC, USA Posted Monday, April 6, 2026 at 4:00 ... Proficiency in Python, MATLAB, or similar for post-processing, automation, and data analysis.

... simulation, virtual engineering, or engine performance analysis, with a primary focus on GTโ€‘SUITE ... Python) for postโ€‘processing, automation, and reporting. * Excellent oral and written ...

Essential Job Duties The Automation Engineer will help build the systems that make SPEED ... Develop simulation or digital-twin capabilities to test workflows before running them on physical ...

Test Automation Engineer

Charlotte, NC ยท On-site

$45 - $59.25/hr

Position Title * Test Automation Engineer Position Responsibilities Test Automation Engineer ... Test automation - Writing code to automate test scenarios, including scripts to simulate user ...

Controls Engineer

Benson, NC ยท On-site

$67K - $87K/yr

Controls layouts, network topology layouts, station cycle times, sequence diagrams, and automation simulations. * Engineering Diagrams : Electrical schematics, pneumatic drawings, controls panel ...

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Automation Simulation Engineer information

What is an automation simulation engineer?

Automation Simulation Engineers are professionals who design, develop, and test virtual models of automated systems, such as robotics, manufacturing lines, or industrial processes. They use simulation software to replicate real-world operations, helping companies optimize performance, identify issues, and reduce costs before actual implementation. Their work is crucial in industries like automotive, aerospace, and manufacturing, where efficiency and precision are vital. By simulating automation systems, they enable organizations to make informed decisions and improve overall productivity.

How does an automation simulation engineer typically collaborate with cross-functional teams during project development?

Automation Simulation Engineers frequently work alongside controls engineers, mechanical designers, and project managers to ensure simulation models accurately reflect real-world system behaviors. Collaboration often involves participating in design reviews, sharing simulation results, and iterating on model parameters based on feedback from different departments. Effective communication and teamwork are crucial, as simulation insights guide design choices, troubleshoot potential issues, and optimize automation processes before physical implementation. This cross-disciplinary approach ensures smoother project execution and greater system reliability.

What are the key skills and qualifications needed to thrive as an automation simulation engineer, and why are they important?

To thrive as an Automation Simulation Engineer, you need a solid background in engineering principles, control systems, and process automation, usually supported by a degree in electrical, mechanical, or automation engineering. Proficiency with simulation software (such as Siemens Tecnomatix, Rockwell Arena, or MATLAB/Simulink), programming languages, and PLC systems is crucial, and certifications in automation or simulation tools are often valued. Strong analytical thinking, attention to detail, and effective communication skills enable you to interpret complex data and collaborate with multidisciplinary teams. These skills are essential to ensure accurate modeling, efficient automation solutions, and successful project outcomes in industrial environments.

What is the difference between Automation Simulation Engineer vs Automation Test Engineer?

AspectAutomation Simulation EngineerAutomation Test Engineer
Primary FocusDeveloping and validating simulation models for automation systemsDesigning and executing automated tests for software and hardware
Required SkillsSimulation software, control systems, programming (e.g., Python, MATLAB)Testing frameworks, scripting, defect tracking
Work EnvironmentEngineering labs, R&D departments, manufacturing settingsSoftware development teams, QA departments, manufacturing
Industry UsageManufacturing, robotics, industrial automationSoftware development, electronics, automation industries

While both roles involve automation, the Automation Simulation Engineer focuses on creating virtual models to test automation systems, whereas the Automation Test Engineer concentrates on executing automated tests to ensure software and hardware quality. Both roles require technical skills and are vital in automation industries, but their core responsibilities differ significantly.

What job categories do people searching Automation Simulation Engineer jobs in North Carolina look for?

The top searched job categories for Automation Simulation Engineer jobs in North Carolina are:

What cities in North Carolina are hiring for Automation Simulation Engineer jobs?

Cities in North Carolina with the most Automation Simulation Engineer job openings:

Infographic showing various Automation Simulation Engineer job openings in North Carolina as of July 2026, with employment types broken down into 90% Full Time, 8% Part Time, and 2% Contract. Highlights an 82% Physical, 6% Hybrid, and 12% Remote job distribution.

Electromagnetic Simulation Engineer

GMPPU

Concord, NC โ€ข On-site

$85 - $110/hr

Other

Posted 16 days ago


Job description

Formula 1 Electromagnetic Simulation Engineer

Concord, NC, USA

Job Description

Posted Monday, April 6, 2026 at 4:00 AM

GM Performance Power Units - Concord, NC

Electromagnetic Simulation Engineer - Onsite

Job Summary

GM Performance Power Units (GM PPU) is seeking a skilled and motivated Electromagnetic Simulation Engineer to join our innovative engineering team in Concord, NC. This role focuses on electromagnetic (EM) simulation, analysis, and optimization of MGU-K electric motors and power electronics for Formula 1 power units. The engineer will support design teams by providing high-fidelity EM modeling to optimize performance, efficiency, losses, thermal loads, and manufacturability.

Key Responsibilities

  • Develop and execute 2D/3D electromagnetic finite element analysis (FEA) models for high power, high speed electric motors using tools like JMAG, Motor-CAD, Ansys Maxwell, or Flux.
  • Perform performance mapping, torque-speed curves, field-weakening analysis, efficiency maps, and loss calculations (copper, iron, eddy current, PM losses).
  • Analyze and optimize designs for high-speed operation (60k+ RPM), high power density, thermal management, and manufacturability constraints.
  • Support transient and harmonic analyses for inverter switching effects, PWM harmonics, and electromagnetic forces.
  • Collaborate with mechanical, thermal, controls, and manufacturing teams to integrate EM results into holistic motor design.
  • Validate simulation results against test data and support motor prototype development and testing.
  • Document analysis methods, results, and recommendations in technical reports and design reviews.
  • Stay current with latest EM simulation methodologies and industry best practices.

Required Qualifications

  • Bachelorโ€™s degree in Electrical Engineering, Mechanical Engineering, or related technical field; Masterโ€™s degree preferred.
  • 3-7 years of experience in electromagnetic simulation for electric motors or machines.
  • Proficiency with commercial EM FEA tools (JMAG, Ansys Maxwell, Motor-CAD, Flux, or equivalent).
  • Strong understanding of electric machine theory, including PMSM/IPMSM design principles, field-weakening, reluctance torque, and loss mechanisms.
  • Experience with performance mapping, efficiency optimization, and thermal-electromagnetic coupling.
  • Proficiency in Python, MATLAB, or similar for post-processing, automation, and data analysis.
  • Ability to work collaboratively in cross-functional teams and communicate technical results effectively.
  • Experience in motorsport, F1, high-performance EV, or aerospace electric motor applications.
  • Knowledge of power electronics integration effects on motor performance (inverter harmonics, switching losses).
  • Familiarity with advanced motor topologies (axial flux, hairpin windings, variable flux) and high-speed rotor design.
  • Experience with parametric optimization, DOE, and machine learningโ€‘assisted design workflows.
  • Understanding of manufacturing impacts on EM performance (winding factors, material properties, tolerances).
  • Experience correlating simulation with dyno/test data and supporting root cause analysis.

Personal Attributes

  • Analytical mindset with strong problemโ€‘solving skills and attention to detail.
  • Proactive and selfโ€‘motivated with ability to manage multiple priorities.
  • Team player comfortable working in fastโ€‘paced, highโ€‘performance engineering environment.
  • Passionate about electric machine design and motorsport technology.
  • Effective communicator who can translate complex EM concepts to nonโ€‘specialists.

Why Join Us

Youโ€™ll play a pivotal role in ensuring the reliability and performance of a nextโ€‘generation Formula 1 power unit. Our culture rewards precision, innovation, and the relentless pursuit of performance.

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