Automation Controls Programmer Jobs in Macomb, MI

JOB SUMMARY:

The Automation Controls Engineer is responsible for the design, integration, programming, and deployment of automated robotic work cells and associated automation equipment used in manufacturing/assembly operations. 

This role focuses on developing scalable, standardized automation solutions, and supporting successful launch and optimization of automation projects across multiple plant locations. The position requires strong technical expertise combined with project execution and cross-functional collaboration. 

DUTIES AND RESPONSIBILITIES:

• Lead the design, programming, debug, and commissioning of FANUC-based robot cells.

• Program, teach, and optimize FANUC robots, including path development, frame setup, payload configuration, I/O mapping, PLC integration setup, and cycle-time tuning.

• Design and implement vision-guided robotic applications.

• Design, program, and validate cell-level safety circuits, in compliance with applicable safety standards.

• Program PLCs and HMIs supporting robot cells, both from templates and through new development, following company standards.

• Evaluate control systems, robotic platforms, end-of-arm tooling concepts, vision components, and supporting applications.

• Evaluate new robotics, vision, and automation technologies and adapt them into cell specifications as appropriate.

• Confirm cell functionality and safety compliance by designing and/or executing test procedures, including risk assessments and safety validations.

• Prepare and/or review electrical, pneumatic, and (where applicable) hydraulic controls drawings for cell purchases; collaborate with related engineering teams to evaluate components, materials, and integrators.

• Manage integrator and supplier development, including runoff at the integrator's facility and final acceptance on-site.

• Implement data collection from cells (cycle data, fault history, vision results) into plant-floor systems.

• Participate in PFMEA analysis and act as a knowledge leader for lean manufacturing and other continuous improvement projects, particularly as they relate to robotic and automated processes.

• Identify and implement error-proofing requirements throughout robotic and automated operations.

• Identify and plan for process impact resulting from engineering and launch changes.

• All other duties as assigned.

EDUCATION AND EXPERIENCE:

• Bachelor's or Associate's degree in Controls Engineering, Robotics, Mechatronics, Electrical, or other degree with relevant experience.

• 3+ years' experience as a controls or automation engineer in an automotive manufacturing or assembly facility, with significant hands-on experience designing, programming, and supporting robotic work cells.

TRAVEL:

• Travel Required: Yes (integrating cells in multiple plant locations)

KNOWLEDGE, SKILLS, AND ABILITIES:

• Strong working knowledge of FANUC robots and Roboguide simulation.

• Hands-on experience with vision systems for guidance and inspection using FANUC iRVision, Cognex and Keyence.

• Demonstrated ability to design and validate cell safety systems: safety PLCs/relays, light curtains, area scanners, safety-rated I/O, according to applicable standards.

• Working knowledge of automated cell design, basic theory of industrial control systems, and concepts of power distribution at the cell level.

• Technical competence with IT and control systems; program and troubleshoot machine controls (Siemens TIA Portal/Step 7).

• Ability to diagnose problems across robot, pneumatic, and mechanical systems interfacing with electrical and electronic controls.

• Strong project management skills; ability to manage multiple cell projects simultaneously and maintain attention to critical details and deadlines.

• Working knowledge of SolidWorks, AutoCAD, and ability to read mechanical layouts and electrical schematics.

• Ability to learn new technologies, particularly emerging robotics and machine vision platforms.

• Excellent verbal and written communication skills to conduct training and to interact and collaborate effectively with leadership, peers, integrators, vendors, and plant team members.

• Proficient in Microsoft Office, TIA Portal, WinCC, Unified, Rockwell Studio 5000, FactoryTalk View, FANUC Roboguide, FANUC iRVision, Cognex In-Sight, Cognex Vision-Suite, and industrial networks including but not limited to ProfiNet, IO-Link, and Ethernet/IP.