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Automated Visual Inspection Jobs (NOW HIRING)

Provide technical guidance on automated visual inspection systems, semi-automated equipment, and manual inspection processes. * Evaluate and implement new inspection technologies and packaging ...

Manual and/or automated visual inspection.Support projects that improve Drug Product manufacturing processes, including:Training of new colleagues.Maintaining cGMP documentation.Assisting in ...

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Automated Visual Inspection information

What is automated visual inspection?

Automated visual inspection is a process where machines, often equipped with cameras and artificial intelligence, are used to examine products or components for defects or quality issues. This technology allows for high-speed, consistent, and accurate inspections without human intervention. It is widely used in manufacturing industries to improve product quality, reduce errors, and increase efficiency. Automated visual inspection systems can detect surface flaws, incorrect assembly, or other anomalies that might affect the final product.

What are the key skills and qualifications needed to thrive in automated visual inspection?

To excel in Automated Visual Inspection, you need a background in engineering or quality control, strong analytical abilities, and familiarity with inspection processes. Experience with machine vision systems, image processing software, and knowledge of automation tools like PLCs or robotics is highly valuable. Attention to detail, problem-solving skills, and effective communication help professionals identify defects and collaborate with production teams. These competencies ensure high product quality, efficient operations, and minimal production errors in manufacturing environments.

What are some common challenges faced in an automated visual inspection role, and how can they be addressed?

Professionals in Automated Visual Inspection often encounter challenges such as dealing with varying product defects, adapting to changes in manufacturing processes, and ensuring the inspection system remains accurate over time. Addressing these challenges typically involves continuous calibration of equipment, close collaboration with process engineers, and regular updates to the inspection algorithms. Proactively communicating with cross-functional teams and staying current with advancements in machine vision technology can also help ensure high-quality and efficient inspections.

What is the difference between Automated Visual Inspection vs Quality Control Inspector?

AspectAutomated Visual InspectionQuality Control Inspector
CredentialsTypically requires technical training or certifications in automation or imaging systemsOften requires quality assurance certifications or experience in inspection methods
Work EnvironmentPrimarily uses machines, cameras, and software in manufacturing or production settingsWorks directly with products, inspecting manually or with basic tools in manufacturing or warehouse settings
Industry UsageCommon in electronics, automotive, and manufacturing industries for rapid defect detectionUsed across various industries for manual inspection and quality assurance

Automated Visual Inspection involves using machines and software to automatically detect defects, offering speed and consistency. In contrast, Quality Control Inspectors perform manual inspections, relying on their judgment to ensure product quality. Both roles are essential in manufacturing but differ in tools, training, and approach.

Infographic showing various Automated Visual Inspection job openings in the United States as of September 2026, with employment types broken down into 72% Full Time, 4% Part Time, 2% Temporary, 11% Contract, and 11% Nights. Highlights an 100% In-person job distribution.

Principal Engineer - Visual Inspection

Pleasant Prairie, WI • On-site

Eli Lilly and Company
Pharmaceutical Product Wholesalers • 10K+ employees

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 22 days ago


Key responsibilities

  • Monitor and trend process performance, reject rates, and defect trends, and leverage insights to drive operational decisions.

  • Serve as a Subject Matter Expert for automated visual inspection (AVI) systems, including machine qualification, recipe development, and performance monitoring.

  • Lead or support investigations, root cause analyses, and countermeasure implementation for equipment-related deviations.


Eli Lilly and Company rating

8.9

Company rating: 8.9 out of 10

Based on 64 frontline employees who took The Breakroom Quiz

9th of 86 rated pharmaceutical


Job description

At Lilly, the work is demanding because patients are waiting. We unite caring with discovery to help make life better for people around the world, knowing that every decision, every detail, and every day matters. Headquartered in Indianapolis, Indiana, our over 50,000 employees around the globe take on complex challenges to discover and deliver life-changing medicines, strengthen how health is understood and managed, and support the communities we serve. This is hard, urgent, selfless work-but it's work worth doing. If you're driven by purpose and ready to bring your best to work that truly matters for patients, we invite you to join us.
Organization Overview
For 150 years, Lilly has manufactured medicines that improve lives worldwide. Lilly Manufacturing operates with rigorous quality standards and advanced technologies, with safety first and quality always as guiding principles.
Role Overview
The Principal Process Engineer - Visual Inspection (PFS) serves as a technical leader and Subject Matter Expert for the visual inspection process of pre-filled syringes. This role ensures that both automated and manual inspection processes operate safely, reliably, and in full compliance with regulatory requirements.
Key Responsibilities
Process Ownership and Equipment Reliability
  • Monitor and trend process performance, reject rates, and defect trends, and leverage insights to drive operational decisions.
  • Apply statistical tools (e.g., capability, control charts) to understand process variability, optimize machine parameters, and reduce false reject rates while maintaining detection capability.
  • Ensure all inspection systems - automated visual inspection (AVI) machines and manual inspection stations - remain in a qualified state and fit for intended use.
  • Review and improve maintenance and calibration programs for inspection equipment.
  • Support implementing key digital upgrades and initiatives from a process engineering perspective ensuring they meet the process needs.
Technical Leadership
Serve as Subject Matter Expert for: Automated Visual Inspection (AVI): machine qualification, recipe development and management, and ongoing performance monitoring.
  • Train and mentor engineers in data analysis, problem-solving, inspection system design, and execution excellence.
  • Review and approve documentation requiring Responsible Engineer deliverables and GMP documentation, as applicable (e.g., SOPs, batch record changes, validation protocols/reports, change controls, inspection specifications).
  • Lead or support investigations, root cause analyses, and countermeasure implementation for equipment-related deviations.
  • Manage and coordinate original equipment manufacturer (OEM) relationships critical to formulation and component preparation equipment reliability (e.g., service strategy, troubleshooting, spares, upgrades).
  • Work closely with global team, other site engineers (both inspection and filling), and material team to troubleshoot issues and drive the process towards continuous improvement.
Regulatory and Audit Readiness
  • Serve as a key technical contact during regulatory inspections (FDA, EMA, etc.) and internal quality/HSE audits for visual inspection operations.
  • Ensure ongoing compliance with applicable GMP regulations and standards, including EU GMP Annex 1, USP <790>, and ASTM E2537.
  • Support preparation and review of regulatory filings and responses related to inspection processes (inspection method descriptions, validation summaries, responses to agency queries).
Project Leadership
  • Define project scope, user requirements, and technical deliverables for capital projects, and process improvement initiatives related to inspection technologies and workflows.
  • Sponsor and manage inspection method validation and AVI qualification activities.
  • Lead evaluation and implementation of new inspection platforms or vision system upgrades.
Mentorship and Development
  • Coach and mentor junior and mid-level engineers in visual inspection science and technology.
  • Promote standardization of inspection procedures, defect classification, and documentation quality across shifts and product lines.
  • Support development of training materials and qualification programs for inspectors and cross-functional teams.
Requirements
  • Bachelor's degree in Engineering, Pharmaceutical Sciences, or a related technical field.
  • 12+ years of senior engineering experience in parenteral or sterile drug product manufacturing.
  • Strong knowledge of visual inspection principles, defect classification, and regulatory expectations for injectable drug products.
  • Solid understanding of both AVI and MVI methodologies as applied to PFS products.
Preferred Qualifications
  • Hands-on experience with AVI platforms (e.g., Stevanato, Körber).
  • Experience with AVI recipe development, machine performance qualification, and ongoing process performance monitoring.
  • Familiarity with inspector qualification programs and human factors methodologies for MVI.
  • Experience with container closure integrity (CCI) as it relates to inspection processes.
  • Equipment qualification (IV/OV/PQ) and inspection method validation experience.
  • Experience with MES, CMMS, and deviation/change management systems (e.g., Veeva, SAP).
  • Knowledge of image analysis, lighting systems, and camera technologies as applied to pharmaceutical inspection.
Additional Information
Day shift with potential after-hours support during critical operations, investigations, or AVI recipe changes. Occasional travel may be required for technology transfers, regulatory interactions, or equipment supplier assessments.
Lilly is dedicated to helping individuals with disabilities to actively engage in the workforce, ensuring equal opportunities when vying for positions. If you require accommodation to submit a resume for a position at Lilly, please complete the accommodation request form (https://careers.lilly.com/us/en/workplace-accommodation) for further assistance. Please note this is for individuals to request an accommodation as part of the application process and any other correspondence will not receive a response.
Lilly is proud to be an EEO Employer and does not discriminate on the basis of age, race, color, religion, gender identity, sex, gender expression, sexual orientation, genetic information, ancestry, national origin, protected veteran status, disability, or any other legally protected status.
Our employee resource groups (ERGs) offer strong support networks for their members and are open to all employees. Our current groups include: Africa, Middle East, Central Asia (AMECA), Black Employees at Lilly (BE@Lilly), Chinese Culture Network (CCN), EnAble, Evolve, Lilly Indian Network (LIN), Organization of Latinx at Lilly (OLA), Pride (LGBTQ+ Allies), Veterans Leadership Network (VLN) and Women's Initiative for Leading at Lilly (WILL).
Actual compensation will depend on a candidate's education, experience, skills, and geographic location. The anticipated wage for this position is
$66,000 - $171,600
Full-time equivalent employees also will be eligible for a company bonus (depending, in part, on company and individual performance). In addition, Lilly offers a comprehensive benefit program to eligible employees, including eligibility to participate in a company-sponsored 401(k); pension; vacation benefits; eligibility for medical, dental, vision and prescription drug benefits; flexible benefits (e.g., healthcare and/or dependent day care flexible spending accounts); life insurance and death benefits; certain time off and leave of absence benefits; and well-being benefits (e.g., employee assistance program, fitness benefits, and employee clubs and activities).Lilly reserves the right to amend, modify, or terminate its compensation and benefit programs in its sole discretion and Lilly's compensation practices and guidelines will apply regarding the details of any promotion or transfer of Lilly employees.
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About Eli Lilly

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Eli Lilly, based in Indianapolis, IN, US, is one of the pioneers in the pharmaceutical industry with a rich history dating back to 1876. This global pharmaceutical company focuses on discovering, developing, manufacturing and selling pharmaceutical products in approximately 120 countries. The company's product categories include endocrinology, oncology, cardiovascular, neuroscience, and immunology. Having invested over $9 billion in research and development in the past decade, Eli Lilly is also committed to creating high-quality medicines that meet real needs. As a recipient of several awards and recognitions, Eli Lilly is known for its focus on life-saving research and drug development. Their mission is to make medicines that help people live longer, healthier, and more active lives.

Industry

Pharmaceutical product wholesalers

Company size

10,000+ Employees

Headquarters location

Indianapolis, IN, US

Year founded

1876