Description
Position Title: AOI Engineer
Department: Quality
Location: Santa Ana, CA
FLSA Status: Exempt, Full- Time
Job Summary:
The AOI Engineer is responsible for in-process detection engineering, SPI (Solder Paste Inspection), AOI (Automated Optical Inspection), and Ball Grid Array X-Ray, for both new product introduction (NPI) and sustaining engineering activities. This role plans and creates inspection programs, defines detection strategies, troubleshoots SMT process issues to root cause, and drives continuous improvement of inspection capability and quality across the production line. The AOI Engineer works cross-functionally with engineering, quality, production, and customers to ensure inspection processes support product quality and manufacturing efficiency.
Key Responsibilities:
Inspection Programming & Process Engineering
Plan, create, and maintain SPI/AOI/X-Ray programs and ensure process documentation is completed and updated in time for production
Develop and provide SPI/AOI/X-Ray programs and technical support for new product introduction (NPI)
Monitor SPI/AOI/X-Ray inspection and detection windows and modify as necessary to increase machine capability, reduce false calls, and improve quality
Continuously review and improve the strategy and technology used in SPI/AOI inspection processes
Troubleshooting & Quality
Troubleshoot SMT process issues (SPI/AOI/X-Ray) to root cause and implement corrective actions in response to internal and external quality feedback
Perform comprehensive line quality troubleshooting using sound engineering principles
Analyze defect trends, generate reports, and recommend corrective actions to improve product quality
Assist in major machine breakdown troubleshooting and coordinate repairs or maintenance as needed
Work with Quality (QMM) on in-process and line audits
Systems, Equipment & Continuous Improvement
Ensure area computers and network systems are maintained in operational condition, with inspection programs regularly updated and backed up
Maintain and upgrade machine capability through engineering benchmarking projects
Perform routine maintenance, updates, and calibration oversight on AOI and X-Ray equipment to ensure consistent performance
Recommend and implement process improvements to enhance inspection accuracy, cycle time, and overall production efficiency
Stay current on industry trends and AOI/X-Ray technology advancements to enhance inspection techniques
Collaboration & Training
Participate in new product development discussions and contribute ideas in the areas of PCB assembly automation and process technology
Work with the engineering systems team on new release processes for SPI/AOI/X-Ray-related programs
Provide training in machine maintenance, operation, and detection processes to technical support personnel
Communicate effectively with cross-functional teams, management, and customers
Qualifications:
Bachelor's degree in Mechanical, Electrical, or Computer Engineering (or equivalent) (preferred)
Minimum 3 years of related working experience in SMT/electronics manufacturing
Experienced with SMT machinery and processes (screen printing, pick and place, reflow)
Able to generate SPI/AOI programs and read/interpret board schematics and engineering drawings
Expertise in engineering principles sufficient to perform comprehensive line quality troubleshooting and root cause analysis
Working knowledge of IPC-A-610 acceptance criteria preferred
Physical Requirements:
Ability to sit, stand, walk, reach with hands and arms, and use hands to operate standard office and inspection equipment.
Occasionally required to stoop, kneel, crouch, or crawl.
Must be able to lift and/or move up to 25 pounds occasionally.
Must be able to work in environments that include manufacturing floors, clean rooms, and test labs, with occasional exposure to machinery or moving parts.
Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions of the role.
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This job description is intended to provide a clear overview of the primary duties and responsibilities for the AOI Engineer position. It is not an exhaustive list, and other tasks may be required as needed to support the company's operations.
Regal Technology Partners is an Equal Opportunity Employer. We are committed to providing equal employment opportunities to all employees and applicants without regard to race, color, religion, sex, national origin, age, disability, genetic information, sexual orientation, gender identity, or any other characteristic protected by federal, state, or local laws. We strive to create an inclusive and diverse work environment where everyone is valued and respected.
If you require any accommodation during the application process or have any questions regarding our EEO policies, please contact Human Resources, hr@regaltechnology.com