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Aluminum Caster Operator Jobs (NOW HIRING)

Anonymous Employer

Foundry Operator

Battle Creek, MI · On-site

$18 - $20/hr

Foundry Operators support the production of complex cast aluminum automotive components by preparing molds and cores, operating melting and casting equipment, and ensuring finished parts meet quality ...

Chromalox

1st Shift Caster

Cary, IL

Pour aluminum into molds, ensuring consistency and precision. * Spray and/or pour permanent molds ... Skilled in safely operating and maintaining machinery and foundry equipment. * Strong commitment to ...

Spirax-Sarco Engineering

1st Shift Caster

Cary, IL · On-site

Pour aluminum into molds, ensuring consistency and precision. * Spray and/or pour permanent molds ... Skilled in safely operating and maintaining machinery and foundry equipment. * Strong commitment to ...

Spirax-Sarco Engineering

Caster 2nd Shift

Cary, IL · On-site

Pour aluminum into molds, ensuring consistency and precision. * Spray and/or pour permanent molds ... Skilled in safely operating and maintaining machinery and foundry equipment. * Strong commitment to ...

Union Special LLC

Caster

Huntley, IL · On-site

$19.01 - $21/hr

Familiarity with operating metal casting equipment, furnaces, and molds. * Understanding of the properties of various metals (e.g., steel, aluminum) and their casting requirements. * Ability to lift ...

Durex Industries

1st Shift Caster

Cary, IL

Pour aluminum into molds, ensuring consistency and precision. * Spray and/or pour permanent molds ... Skilled in safely operating and maintaining machinery and foundry equipment. * Strong commitment to ...

Spirax-Sarco Engineering

Caster I

Cary, IL · On-site

Pour aluminum into molds, ensuring consistency and precision. * Spray and/or pour permanent molds ... Skilled in safely operating and maintaining machinery and foundry equipment. * Strong commitment to ...

Chromalox

1st Shift Caster

Cary, IL · On-site

$17.51 - $20/hr

Pour aluminum into molds, ensuring consistency and precision. * Spray and/or pour permanent molds ... Skilled in safely operating and maintaining machinery and foundry equipment. * Strong commitment to ...

Spirax-Sarco Engineering

Caster 2nd Shift

Cary, IL · On-site

$17.51 - $20/hr

Pour aluminum into molds, ensuring consistency and precision. Spray and/or pour permanent molds as ... Skilled in safely operating and maintaining machinery and foundry equipment. * Strong commitment to ...

Durex Industries

1st Shift Caster

Cary, IL · On-site

$17.51 - $20/hr

Pour aluminum into molds, ensuring consistency and precision. * Spray and/or pour permanent molds ... Skilled in safely operating and maintaining machinery and foundry equipment. * Strong commitment to ...

Spirax-Sarco Engineering

Caster 2nd Shift

Cary, IL · On-site

Pour aluminum into molds, ensuring consistency and precision. * Spray and/or pour permanent molds ... Skilled in safely operating and maintaining machinery and foundry equipment. * Strong commitment to ...

Durex Industries

Caster 2nd Shift

Cary, IL

Pour aluminum into molds, ensuring consistency and precision. * Spray and/or pour permanent molds ... Skilled in safely operating and maintaining machinery and foundry equipment. * Strong commitment to ...

Chromalox

Caster 2nd Shift

Cary, IL

Pour aluminum into molds, ensuring consistency and precision. * Spray and/or pour permanent molds ... Skilled in safely operating and maintaining machinery and foundry equipment. * Strong commitment to ...

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Aluminum Caster Operator information

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How much do aluminum caster operator jobs pay per hour?

As of Sep 15, 2026, the average hourly pay for aluminum caster operator in the United States is $18.15, according to ZipRecruiter salary data. Most workers in this role earn between $17.31 and $19.23 per hour, depending on experience, location, and employer.

What does an aluminum caster operator do?

An Aluminum Caster Operator is responsible for operating and monitoring machinery that melts and forms aluminum into specific shapes, such as slabs, ingots, or billets. They control the casting process, ensure equipment is running safely and efficiently, and check the quality of the finished aluminum products. Operators also perform routine maintenance on casting equipment and follow strict safety procedures to prevent accidents and ensure product quality.

What are some typical challenges faced by an aluminum caster operator, and how can they be addressed?

Aluminum Caster Operators often encounter challenges such as maintaining consistent product quality, managing high temperatures, and ensuring equipment safety. Addressing these challenges involves closely monitoring casting parameters, regularly inspecting machinery for wear or malfunction, and adhering strictly to safety protocols. Collaboration with maintenance and quality control teams is essential to quickly resolve any issues and minimize production downtime. Continuous training on new technologies and procedures also helps operators stay effective and safe in their roles.

What are the key skills and qualifications needed to thrive as an aluminum caster operator, and why are they important?

To thrive as an Aluminum Caster Operator, you need knowledge of metallurgy, casting processes, and safety protocols, typically supported by a high school diploma or technical training. Proficiency with casting machinery, temperature control systems, and quality inspection tools is essential. Attention to detail, problem-solving abilities, and effective teamwork are valuable soft skills in this role. These competencies ensure safe operations, high-quality output, and efficient production in a demanding manufacturing environment.

What is the difference between Aluminum Caster Operator vs Aluminum Melter?

AspectAluminum Caster OperatorAluminum Melter
CredentialsHigh school diploma, safety trainingHigh school diploma, safety training
Work EnvironmentManufacturing plant, casting lineFoundry or melting facility
Job FocusOperating casting machines to shape aluminumMelting aluminum scrap into liquid form
Common UsageFound in aluminum manufacturing plantsFound in metal processing facilities

Aluminum Caster Operators focus on operating casting equipment to produce aluminum products, while Aluminum Melters handle melting raw materials. Both roles require safety training and are essential in aluminum production, but they differ in their specific tasks and stages of the manufacturing process.

What are popular job titles related to Aluminum Caster Operator jobs?

For Aluminum Caster Operator jobs, the most frequently searched job titles are:

Infographic showing various Aluminum Caster Operator job openings in the United States as of July 2026, with employment types broken down into 92% Full Time, 3% Part Time, 3% Contract, and 2% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $37,750 per year, or $18.1 per hour.

Foundry Operator

Battle Creek, MI • On-site

Anonymous Employer
See more jobs at Anonymous Employerexternal

$18 - $20/hr

Full-time

Re-posted 7 days ago

Job description

Foundry Operators support the production of complex cast aluminum automotive components by preparing molds and cores, operating melting and casting equipment, and ensuring finished parts meet quality and production standards. This role involves working with molten aluminum, sand molding processes, and foundry machinery while following strict safety procedures in a fast-paced manufacturing environment. It is heavy industrial and requires lifting/moving and long periods of standing.

Key Responsibilities

  • Prepare, assemble, and pack sand cores and molds for complex aluminum castings.

  • Operate melting furnaces, charge materials, skim slag, and safely pour molten aluminum into molds.

  • Remove finished castings, trim excess material (flash), and perform basic finishing operations.

  • Conduct quality inspections

  • Read and follow work instructions

  • Follow all safety, quality, and production procedures while working in a hot, industrial foundry environment.

Preferred Qualifications & Skills

  • Manufacturing, foundry, casting, or heavy industrial/Construction experience preferred.

  • Ability to read and follow work instructions.

  • Capable of standing for extended periods and lifting up to 40 lbs.

  • Comfortable working in a physically demanding, hot, and noisy manufacturing environment while wearing required personal protective equipment (PPE).

  • Established manufacturer with 60+ years of industry experience and a reputation for long-term stability.

  • Produces complex aluminum castings for the automotive, aerospace, defense, heavy equipment, and industrial markets.

  • Modern foundry utilizing advanced green sand molding, core making, melting, and casting processes.

  • Ongoing investment in foundry equipment, technology, and operational improvements.

  • Strong commitment to safety, quality, lean manufacturing, and continuous improvement.

  • IATF16949-certified

  • Manufacturing environment focused on producing high-quality aluminum castings.

  • Team-oriented workplace with experienced manufacturing professionals and opportunities for long-term career growth in a collaborative, performance-driven environment.

You should be proficient in:

  • Heavy Material Handling
  • Investment Casting (Foundry Operations)
  • Foundry Environment Experience
  • Metal Casting Experience
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