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Aircraft Tool Design Engineer Jobs (NOW HIRING)

Tool Design Engineer II

Franklin, WI ยท On-site

$79K - $105K/yr

As a Tool Design Engineer, you'll be crucial in ensuring smooth operations and supporting our diverse team. The Manufacturing Engineering Department is responsible for designing production tooling ...

DIRECT HIRE POSITION WITH BENEFITS AND RELOCATION The tool design and documentation engineer will lead the design and documentation of new tooling programs. The engineer will also manage all tool ...

Design fixtures and tooling necessary for production. * 3D solid modeling and surface modeling ... vendors on tool designs and modifications. * Interpret engineering drawings, models, and ...

Create CAD models using reverse-engineering techniques and equipment. * Perform tolerance stack-ups and stress analysis to ensure tool performance and safety. * Ability to work with engineering to ...

Design fixtures and tooling necessary for production. * 3D solid modeling and surface modeling ... vendors on tool designs and modifications. * Interpret engineering drawings, models, and ...

$84K - $156K/yr

Specialist, Cutting Tool Design Engineer Job ID: 37693 Job Location: Canoga Park, CA Job Schedule: 9/80: Employees work 9 out of every 14 days - totaling 80 hours worked - and have every other Friday ...

The Senior Tool Design Engineer applies advanced engineering knowledge and technical expertise to design, develop, and optimize tooling systems for manufacturing processes. This pivotal role ...

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Aircraft Tool Design Engineer information

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$120K

$153K

$176K

How much do aircraft tool design engineer jobs pay per year?

As of Jun 8, 2026, the average yearly pay for aircraft tool design engineer in the United States is $152,999.00, according to ZipRecruiter salary data. Most workers in this role earn between $138,500.00 and $166,500.00 per year, depending on experience, location, and employer.

How does an Aircraft Tool Design Engineer typically collaborate with manufacturing and maintenance teams during the tool development process?

Aircraft Tool Design Engineers work closely with both manufacturing and maintenance teams to ensure that tools are designed for practical use and efficiency. They often participate in cross-functional meetings to gather feedback on tool performance, address any usability concerns, and adapt designs to meet evolving production requirements. This collaboration helps identify potential challenges early, streamlines the implementation of new tools, and ensures compliance with safety and regulatory standards. Open communication and hands-on involvement with end-users are key parts of the role, fostering continuous improvement in tool design.

What does an Aircraft Tool Design Engineer do?

An Aircraft Tool Design Engineer is responsible for designing, developing, and maintaining the specialized tools and equipment used in the manufacturing and maintenance of aircraft. They work closely with production and engineering teams to create tooling that ensures quality, efficiency, and safety in the assembly and repair processes. Their duties include creating detailed drawings, selecting appropriate materials, and ensuring that all tools comply with industry standards and regulations. Additionally, they may troubleshoot tooling issues on the shop floor and implement improvements to support ongoing production needs.

What are the key skills and qualifications needed to thrive as an Aircraft Tool Design Engineer, and why are they important?

To thrive as an Aircraft Tool Design Engineer, you need a strong background in mechanical or aerospace engineering, proficiency in CAD software, and knowledge of manufacturing processes. Experience with tools like CATIA, SolidWorks, or Siemens NX and familiarity with industry standards and regulations are typically required. Excellent problem-solving, attention to detail, and effective communication skills help you collaborate with cross-functional teams and ensure design accuracy. These capabilities are crucial for designing safe, efficient tooling that meets strict aerospace quality and safety requirements.

What is the difference between Aircraft Tool Design Engineer vs Aircraft Manufacturing Engineer?

AspectAircraft Tool Design EngineerAircraft Manufacturing Engineer
Required CredentialsBachelor's in Mechanical/Aerospace Engineering, CAD certificationsBachelor's in Mechanical/Aerospace Engineering, Manufacturing certifications
Work EnvironmentDesign labs, CAD software, tool developmentAssembly lines, production facilities, quality control
Employer & Industry UsageAircraft manufacturers, aerospace companiesAircraft production plants, aerospace manufacturing
Common Search & ComparisonDesigning tools for aircraft assemblyManufacturing processes for aircraft parts

The Aircraft Tool Design Engineer focuses on creating and developing specialized tools used in aircraft assembly and maintenance, utilizing CAD software and design principles. In contrast, the Aircraft Manufacturing Engineer oversees the production process, ensuring efficient manufacturing and quality control. Both roles are essential in the aerospace industry but differ in their primary responsibilities and work environments.

Infographic showing various Aircraft Tool Design Engineer job openings in the United States as of May 2026, with employment types broken down into 98% Full Time, 1% Part Time, and 1% Contract. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $152,999 per year, or $73.6 per hour.

Thermoforming Tool Design Engineer

Sinclair and Rush Inc.

Arnold, MO โ€ข On-site

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 16 days ago


Job description

Thermoforming Tool Design Engineer
Location: Arnold, MO
Sinclair & Rush is a global manufacturer of plastic, rubber, and foam products, serving a wide range of industries. We are looking for a hands-on Thermoforming Tool Design Engineer to support our growing operations. This role works closely with production, engineering, and machining teams to design and develop tooling that supports efficient, high-quality manufacturing.
Key Responsibilities
  • Design thermoforming molds, trim tools, fixtures, and related components using 3D CAD software
  • Create and maintain detailed 2D drawings and dimensional layouts in accordance with company standards
  • Develop CNC machining programs (CAM) to support tool fabrication
  • Select appropriate tooling materials, components, and machining methods based on application and performance needs
  • Collaborate with production teams to troubleshoot tooling issues and implement design improvements
  • Support new product development and tooling launches from concept through production
  • Perform tooling cost analysis and provide estimates for new and revised tools
  • Assist in scheduling machining and tooling resources to meet production timelines
  • Establish and support production procedures, tooling standards, and quality expectations
  • Participate in quality assessments and continuous improvement initiatives related to tooling performance
  • Maintain accurate data within company systems, including BOMs, routings, items, and project records

Qualifications
  • Bachelor's degree in Mechanical Engineering or related field, or equivalent hands-on experience
  • Experience in tooling design, preferably within thermoforming or plastics manufacturing
  • Proficiency in CAD software (SolidWorks or similar) and CAM programming (Mastercam preferred)
  • Strong understanding of tooling materials, machining processes, and manufacturing methods
  • Ability to read and interpret technical drawings and specifications
  • Experience working within ERP or company database systems (BOMs, routings, projects)
  • Experience with thermoforming and CNC machining processes
  • Strong problem-solving skills and attention to detail
  • Ability to manage multiple projects and priorities in a fast-paced environment

What We're Looking For
  • Someone who enjoys working closely with production and solving real-world manufacturing challenges
  • A practical, solutions-focused mindset with the ability to balance design and manufacturability
  • Strong communication and collaboration across departments

What We Offer
  • Competitive pay based on experience
  • Comprehensive benefits package including medical, dental, and vision
  • 401(k) with company match
  • Paid time off and holidays
  • Opportunity to work in a collaborative, hands-on manufacturing environment