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Aircraft Stress Engineer Jobs (NOW HIRING)

Aircraft Stress Engineer

Huntsville, AL · On-site

$59 - $81/hr

FMS Aerospace in Huntsville, AL is expanding and seeking an experienced full-time, permanent Mid-Level Aircraft Stress Engineer for our Huntsville, AL office. The successful candidate will be ...

Aircraft Stress Engineer

Huntsville, AL · Hybrid

$59 - $81/hr

FMS Aerospace in Huntsville, AL is expanding and seeking an experienced full-time, permanent Mid-Level Aircraft Stress Engineer for our Huntsville, AL office. The successful candidate will be ...

Aircraft Stress Engineer

Huntsville, AL · On-site

$59 - $81/hr

FMS Aerospace in Huntsville, AL is expanding and seeking an experienced full-time, permanent Mid-Level Aircraft Stress Engineer for our Huntsville, AL office. The successful candidate will be ...

Stress Engineer

Wichita, KS · On-site

$87K - $102K/yr

Stress Engineer Salary: $87,000-$102,000 Superior Skilled Trades is seeking an experienced Stress ... Evaluate metallic and composite aircraft structures for static strength, fatigue, and damage ...

Stress Engineer

Huntington Beach, CA · On-site

$70K - $110K/yr

We offer customizable, pre-certified components and lightweight seating for new aircraft and ... Acts as primary interface with customer stress engineers to identify and assist in articulation of ...

Stress Engineer

Huntington Beach, CA · On-site

$61.25 - $84/hr

We offer customizable, pre-certified components and lightweight seating for new aircraft and ... Acts as primary interface with customer stress engineers to identify and assist in articulation of ...

$44.75 - $61.50/hr

About the Role Looking for an experienced Stress Engineer specializing in metallic and composite aircraft structures to support structural analysis activities across design, production, and ...

Stress Engineer

Wichita, KS · On-site

$43.75 - $60/hr

Wichita, KS (onsite) About the Role Looking for an experienced Stress Engineer specializing in metallic and composite aircraft structures to support structural analysis activities across design ...

Stress Engineer

Savannah, GA · On-site

$54.75 - $75/hr

We're looking for a highly skilled engineer with strong expertise in aircraft primary structures, stress analysis, fatigue, and FEM/FEA . * 10+ years of experience in aircraft primary structure ...

New

Senior Stress Engineer

Wichita, KS · On-site

$58 - $79.50/hr

Transparencia en el Pago No Discriminación (Spanish) Airbus Commercial Aircraft is looking for a Senior Stress Engineer to join our Engineering department based in Wichita, Kansas. You will be part ...

New

Mid-level Structures Stress Analysis Engineer for developing and certifying new aircraft and related product designs at Cirrus Aircraft. * Generates structural analysis of aircraft primary and ...

Stress Engineer

Jacksonville, FL · On-site

$54.50 - $74.50/hr

Andromeda Systems Incorporated (ASI) is seeking experienced aircraft structural engineers capable of detailed stress analysis to support U.S. DoD and commercial projects. These positions are located ...

OverviewMid-level Structures Stress Analysis Engineer for developing and certifying new aircraft ... Generates structural analysis of aircraft primary and secondary structures that includes detail ...

Stress Engineer

Jacksonville, FL · On-site

$54.50 - $74.50/hr

Andromeda Systems Incorporated (ASI) is seeking an experienced aircraft structural engineer capable of detailed stress analysis to support U.S. DoD and commercial projects. This position is located ...

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Aircraft Stress Engineer information

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$48.5K

$80.8K

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How much do aircraft stress engineer jobs pay per year?

As of Sep 15, 2026, the average yearly pay for aircraft stress engineer in the United States is $80,789.00, according to ZipRecruiter salary data. Most workers in this role earn between $65,500.00 and $95,500.00 per year, depending on experience, location, and employer.

What is an aircraft stress engineer?

An Aircraft Stress Engineer analyzes and evaluates the structural integrity of aircraft components to ensure they can withstand operational loads and environmental conditions. They use engineering principles, computer-aided simulations, and industry standards to perform stress analysis and identify potential weaknesses. Their work contributes to the safety, reliability, and certification of aircraft structures. They often collaborate with design, manufacturing, and testing teams to optimize structural performance and resolve engineering challenges.

What are the key skills and qualifications needed to thrive as an aircraft stress engineer?

To thrive as an Aircraft Stress Engineer, you need a strong background in mechanical or aerospace engineering, with expertise in structural analysis and finite element methods. Familiarity with industry-standard software such as NASTRAN, ANSYS, or Abaqus, along with knowledge of regulatory requirements like FAA or EASA standards, is typically essential. Strong analytical thinking, attention to detail, collaboration, and effective communication skills are highly valued in this role. These competencies ensure accurate assessments of aircraft structures, compliance with safety regulations, and productive teamwork throughout the engineering process.

What are some typical challenges aircraft stress engineers face in their daily work?

Aircraft Stress Engineers often encounter the challenge of balancing weight reduction with structural integrity while ensuring compliance with stringent industry regulations. They must analyze complex load cases, interpret test data, and address design modifications promptly when issues arise. Working closely with multidisciplinary teams, including design, manufacturing, and quality engineers, is essential to resolve technical challenges and implement solutions efficiently. Staying updated on evolving materials and analysis techniques also plays a key role in maintaining high safety and performance standards.

What does an aircraft stress engineer do?

An aircraft stress engineer analyzes and evaluates the structural integrity of aircraft components to ensure they can withstand operational loads and stresses. They use engineering principles, computer simulations, and testing to identify potential weaknesses and verify compliance with safety standards, often working with CAD software and stress analysis tools. This role requires a strong background in aerospace engineering and knowledge of materials and load analysis.
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States with the most job openings for Aircraft Stress Engineer jobs include:

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Infographic showing various Aircraft Stress Engineer job openings in the United States as of September 2026, with employment types broken down into 1% Internship, 89% Full Time, 7% Part Time, and 3% Contract. Highlights an 84% Physical, 5% Hybrid, and 11% Remote job distribution, with an average salary of $80,789 per year, or $38.8 per hour.

Aircraft Stress Engineer

Huntsville, AL • On-site

FMS Aerospace
Aerospace Product and Parts Manufacturing • 11 - 50 employees

$59 - $81/hr

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 8 days ago


Job description

FMS Aerospace in Huntsville, AL is expanding and seeking an experienced full-time, permanent Mid-Level Aircraft Stress Engineer for our Huntsville, AL office. The successful candidate will be responsible for providing stress analysis of aircraft wing, fuselage, and interior monuments using both traditional stress analysis (hand calculations) and finite element analysis software. This position requires someone interested in integrated design teams where design, stress, and manufacturing work together to provide rapid solutions to unique design challenges.
Responsibilities
  • Undertake preliminary and detailed engineering designs in support of customer program requirements
  • Design work will be performed in SolidWorks
  • Support design and design change substantiation when necessary
  • Perform design evaluations and assessment of results
  • Generate mathematical models, FEA and hand calculations, for determining airplane structural characteristics
  • Finite Element Analysis will be performed in NASTRAN/FEMAP
  • Ability to validate Finite Element Analysis models to satisfy FAA and government airworthiness requirements
  • Perform engineering data analysis in support of customer program requirements
  • Prepare and present technical and structural engineering reports for certification or product acceptance, including visualization of results
  • Generate structural test plans that adhere to the defined scope, scheduled timelines, and test objectives
  • Interface with customer when required, as directed by the Director of Engineering
  • Carry out any other tasking as directed by the Director of Engineering

Qualifications
  • Minimum of a bachelor's degree in Aeronautical, Mechanical, or Civil Engineering or Engineering Technology
  • 5+ years' experience as an aircraft structures/stress engineer
  • Familiar with FAA certification processes and regulations, Part 23 and Part 25, a plus
  • Ability to effectively manage time over several programs
  • Working knowledge of SolidWorks
  • Proficiency with FEA software (NASTRAN/FEMAP preferred)
  • Proficiency with Microsoft Office suite of programs (Word, Excel, PowerPoint)
  • Strong interpersonal skills and the ability to work proficiently with remotely located employees as well as in a team environment
  • Proficiency in English (written and spoken)
  • Must be US citizen
  • Must currently possess or be able to receive Department of Defense Secret clearance

Benefits and Perks:
  • Industry-competitive compensation package
  • Company performance-based bonus plan
  • Equity stock-based compensation package
  • Employer-funded comprehensive health, vision, and dental insurance for employees and dependents
  • 401k with company match
  • PTO & holiday pay
  • Employer-funded life and disability insurance coverages

Company Profile
Founded in 2013, FMS is a growing, flexible, customer-driven aircraft structural engineering and flight test company with manufacturing capability. We have many opportunities with a variety of types of projects with both foreign and domestic governments and commercial customers across many types of aircraft. Our parent company, Bridger Aerospace is an aerial firefighting and critical infrastructure support company based in Belgrade, Montana. It was founded in 2014 to support front-line firefighters with world-leading technology and aerial fire suppression systems. Bridger Aerospace has grown from operating a single plane to commanding a significant Air Attack fleet, Special Missions Sensor Equipped Aircraft, and the largest privately operated Super Scooper fleet in the world.
This position is subject to pre-employment background check.
Bridger Aerospace Group Holdings and its family of companies does not discriminate or permit discrimination by any member of its community against any individual on the basis of race, color, religion, national origin, sex, pregnancy, sexual orientation, gender identity, gender expression, parental status, marital status, age, disability, citizenship status, veteran status, genetic information, or any other classification protected by federal or state law in matters of employment, promotion, services or activities it operates.