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Aircraft Fuel System Jobs (NOW HIRING)

Shield AI

Principal Fuel Systems Engineer (X-BAT)

Dallas, TX · On-site +1

$209K - $313K/yr

Demonstrated expertise with fuel system design, analysis, and certification for manned or unmanned aircraft. * Deep understanding of fluid mechanics, thermodynamics, and CFD principles. * Proficiency ...

The Structures Company

Fuel Cell Mechanic

Greenville, SC · On-site

$32 - $38/hr

Performs fuel system maintenance and repair tasks on military aircraft. * Inspects fuel cells and related components for compliance with engineering specifications. * Interprets safety rules ...

Maytag Aircraft

CONTINGENT ON CONTRACT AWARD AT PINAL AIRPARK, ARIZONA Fuel Distribution System Operator (FDSO), Aircraft Refuler The Fuel Distribution System Operator (FDSO) will operate Maytag's Deployable Fuel ...

HEICO

Fuel Technician

Miami, FL

... aircraft fuel components in accordance with FAA regulations and company standards. In this position, the ideal candidate will have direct experience working on fuel systems and HMUs within a Part 145 ...

Amentum

Aircraft Mechanic II (Fuel Cell)

Andrews, MD · On-site

$53.42/hr

Inspect and repair aircraft fuel systems. * Monitor bench stock, shop stock and Composite Tool Kits (CTK's). * Perform on and off equipment maintenance, as required. * Uses maintenance instructions ...

Pae

Aircraft Mechanic II (Fuel Cell)

Andrews, MD

$51.37/hr

Inspect and repair aircraft fuel systems. * Monitor bench stock, shop stock and Composite Tool Kits (CTK's). * Perform on and off equipment maintenance, as required. * Uses maintenance instructions ...

Amentum

Aircraft Mechanic II (Fuel Cell)

Andrews, MD · On-site

$51.37/hr

Inspect and repair aircraft fuel systems. * Monitor bench stock, shop stock and Composite Tool Kits (CTK's). * Perform on and off equipment maintenance, as required. * Uses maintenance instructions ...

Pae

Aircraft Mechanic II (Fuel Cell)

Andrews, MD

$51.37/hr

Inspect and repair aircraft fuel systems. * Monitor bench stock, shop stock and Composite Tool Kits (CTK's). * Perform on and off equipment maintenance, as required. * Uses maintenance instructions ...

Heico

Fuel Technician

Miami, FL

... aircraft fuel components in accordance with FAA regulations and company standards. In this position, the ideal candidate will have direct experience working on fuel systems and HMUs within a Part 145 ...

Amentum

Aircraft Mechanic II (Fuel Cell)

Andrews, MD · On-site

$51.37/hr

Inspect and repair aircraft fuel systems. * Monitor bench stock, shop stock and Composite Tool Kits (CTK's). * Perform on and off equipment maintenance, as required. * Uses maintenance instructions ...

Pae

Aircraft Mechanic II (Fuel Cell)

Andrews, MD

$53.42/hr

Inspect and repair aircraft fuel systems. * Monitor bench stock, shop stock and Composite Tool Kits (CTK's). * Perform on and off equipment maintenance, as required. * Uses maintenance instructions ...

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Aircraft Fuel System information

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How much do aircraft fuel system jobs pay per hour?

As of Jul 24, 2026, the average hourly pay for aircraft fuel system in the United States is $18.12, according to ZipRecruiter salary data. Most workers in this role earn between $15.38 and $18.75 per hour, depending on experience, location, and employer.

What do I need to become an aircraft fueler?

To become an aircraft fueler, you typically need a high school diploma or equivalent, basic mechanical skills, and safety training related to handling aviation fuel. Certification or training in fuel handling and safety procedures is often required, and familiarity with airport operations and equipment is beneficial.

What is the highest paying aviation mechanic job?

The highest paying aviation mechanic jobs are often senior or specialized roles such as aircraft maintenance supervisors, avionics technicians, or those working on corporate or private jets. These positions typically require advanced certifications, extensive experience, and sometimes security clearances, leading to higher salaries within the aviation maintenance field.

Is aircraft fueler a hard job?

Aircraft fuelers perform tasks that require attention to safety protocols, physical stamina, and knowledge of fuel handling procedures. The job can be physically demanding and involves working in outdoor environments, often on tight schedules and in various weather conditions. Proper training and adherence to safety standards are essential for this role.

What is an Aircraft Fuel System job?

An Aircraft Fuel System job involves inspecting, maintaining, and repairing the fuel systems of aircraft to ensure safe and efficient operation. Technicians diagnose fuel system issues, perform leak checks, replace faulty components, and ensure compliance with safety regulations. They work with fuel pumps, tanks, valves, and lines to prevent contamination or malfunctions. This role requires technical expertise, attention to detail, and adherence to aviation maintenance protocols.

How much do Air Force fuelers make?

Air Force fuelers, also known as fuels specialists, typically earn between $30,000 and $50,000 annually, depending on experience, rank, and location. They are responsible for handling and maintaining aircraft fuel systems, often requiring security clearances and specialized training.

What are the key skills and qualifications needed to thrive in the Aircraft Fuel System position, and why are they important?

To excel in an Aircraft Fuel System role, a solid background in mechanical or aerospace engineering, along with experience in fuel system inspection, maintenance, and troubleshooting, is essential. Familiarity with specialized diagnostic tools, fuel system schematics, and compliance with safety standards like FAA regulations and relevant certifications (such as an A&P license) is typically required. Attention to detail, analytical thinking, and strong collaboration skills help professionals excel in both independent and team-based tasks. These capabilities are crucial to ensuring aircraft safety, efficiency, and compliance with strict industry regulations.

What are the typical daily responsibilities for someone working in Aircraft Fuel Systems?

Professionals in Aircraft Fuel Systems are responsible for inspecting, maintaining, and repairing the fuel delivery components in aircraft, including pumps, tanks, valves, and lines. On a daily basis, they may conduct system diagnostics, perform preventative maintenance checks, troubleshoot fuel leaks or pressure issues, and document their findings in accordance with regulatory requirements. Collaboration with engineers, maintenance technicians, and quality assurance teams is common to ensure all fuel system components meet stringent safety and performance standards. This role is both hands-on and technical, often involving work in hangar environments or on the tarmac, and may require adherence to tight maintenance schedules to keep aircraft operational.

More about Aircraft Fuel System jobs
What cities are hiring for Aircraft Fuel System jobs? Cities with the most Aircraft Fuel System job openings:
What are the most commonly searched types of Aircraft Fuel System jobs? The most popular types of Aircraft Fuel System jobs are:
What states have the most Aircraft Fuel System jobs? States with the most job openings for Aircraft Fuel System jobs include:
What job categories do people searching Aircraft Fuel System jobs look for? The top searched job categories for Aircraft Fuel System jobs are:
Aircraft Fuel System jobs near you
Infographic showing various Aircraft Fuel System job openings in the United States as of July 2026, with employment types broken down into 96% Full Time, 3% Part Time, and 1% Contract. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $37,700 per year, or $18.1 per hour.
Principal Fuel Systems Engineer (X-BAT)

Principal Fuel Systems Engineer (X-BAT)

Shield AI

Dallas, TX • On-site, Remote

$209K - $313K/yr

Full-time

Posted 13 days ago

Job description

Founded in 2015, Shield AI is a venture-backed defense-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include Hivemind autonomy software and V-BAT and X-BAT aircraft. With offices and facilities across the U.S., Europe, the Middle East, and Asia-Pacific, Shield AI's technology actively supports operations worldwide. For more information, visit www.shield.ai. Follow Shield AI on LinkedIn, X, Instagram, and YouTube. 

Job Description:
Shield AI is seeking a Principal Fuel Systems Engineer to lead architecture, development, and validation of fuel systems for advanced AI-powered aircraft. In this role, you'll own the full lifecycle of fuel system design-from concept through flight testing-while mentoring others and driving technical excellence across our growing air vehicle portfolio.
 
You'll tackle high-impact challenges: enabling efficient long-endurance flight, optimizing aircraft center of gravity, and developing robust, certifiable systems that perform flawlessly in extreme conditions.
 
On-site or hybrid work is preferred; however, for highly qualified candidates, a remote arrangement may be considered with up to 25% travel.
What you will do in this role:
  • Architect end-to-end fuel systems including storage, transfer, venting, and pressurization for next-gen autonomous aircraft.
  • Lead cross-functional integration between propulsion, structures, avionics, and thermal teams to ensure optimal system performance.
  • Conduct system-level modeling and analysis to predict flow behavior, vapor suppression, slosh dynamics, and thermal effects.
  • Define performance requirements and verification strategies for high-reliability components and assemblies.
  • Lead design reviews, technical trade studies, and risk assessments for critical systems.
  • Oversee supplier selection, qualification, and acceptance testing for pumps, valves, tanks, and sensors.
  • Support and guide ground and flight test campaigns; perform root-cause analysis for system anomalies.
  • Mentor engineers, establish best practices, and develop processes for system integration and testing.
  • Contribute to long-term technology roadmaps, including hybrid-electric and alternative fuel system architectures.
Required qualifications:
  • B.S. or M.S. in Aerospace, Mechanical, or related engineering discipline.
  • 12-15+ years of experience in aircraft fuel systems, aerospace fluids, or propulsion integration.
  • Demonstrated expertise with fuel system design, analysis, and certification for manned or unmanned aircraft.
  • Deep understanding of fluid mechanics, thermodynamics, and CFD principles.
  • Proficiency with analysis and modeling tools (ANSYS Fluent, OpenFOAM, MATLAB/Simulink) and CAD software (NX, CATIA, or SolidWorks).
  • Strong technical leadership and mentoring experience within multidisciplinary teams.
  • Familiarity with FAA and MIL-STD certification requirements and validation testing.
  • U.S. Citizenship required.
  • For remote candidates - ability to travel up to 25%.
  • Ability to obtain a S//SAR level security clearance desired.
Preferred qualifications:
  • Experience with UAV, fighter, or ISR platform development.
  • Proven success leading complex fuel system programs from concept through flight test.
  • Knowledge of advanced or low-observable fuel system technologies, vapor suppression, and hybrid-electric integration.
  • Active or previous security clearance.
$209,197 - $313,795 a year
#LI-JM2
#LD

Full-time regular employee offer package:
Pay within range listed + Bonus + Benefits + Equity
 
Temporary employee offer package:
Pay within range listed above + temporary benefits package (applicable after 60 days of employment)
 
Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part-time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information.
 
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Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know. 
We may use artificial intelligence (AI) tools to support parts of the hiring process, such as reviewing applications, analyzing resumes, or assessing responses and identifying potential inconsistencies or verification signals in application materials based on available information. These tools assist our recruitment team but do not replace human judgment. Final hiring decisions are ultimately made by humans. If you would like more information about how your data is processed, please contact us.
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