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Aerospace System Engineer Jobs in Wisconsin (NOW HIRING)

Senior Test Engineer The Senior Test Engineer is responsible for developing, implementing, and ... aerospace, defense and industrial markets. We specialize in electronic and structural systems ...

WI ยท On-site

$120 - $180/hr

This role provides expert guidance on aerospace quality systems, manufacturing quality, product integrity, and regulatory compliance while partnering with engineering, operations, supply chain, and ...

New

Senior Test Engineer The Senior Test Engineer is responsible for developing, implementing, and ... aerospace, defense and industrial markets. We specialize in electronic and structural systems ...

Supplier Quality Engineer

Neenah, WI ยท On-site

$63K - $95K/yr

... aerospace systems, and electric vehicle (EV) charging solutions. Visit Plexus.com to learn more ... The Supplier Quality Engineer is responsible to drive the organization's Zero Defect Strategy and ...

... engineered solutions for the aerospace and transportation industries. Our primary businesses focus on jet engine components, aerospace fastening systems, titanium structural parts and forged wheels.

... engineered solutions for the aerospace and transportation industries. Our primary businesses focus on jet engine components, aerospace fastening systems, titanium structural parts and forged wheels.

Quality Engineer

Neenah, WI ยท On-site

$63K - $95K/yr

... aerospace systems, and electric vehicle (EV) charging solutions. Visit Plexus.com to learn more ... The Quality Engineer leads the determination of non-conformance and customer complaints through ...

Heat Treat Machining Operator

Mauston, WI ยท On-site

$19 - $24.50/hr

... engineered solutions for the aerospace and transportation industries. Our primary businesses focus on jet engine components, aerospace fastening systems, titanium structural parts and forged wheels.

$15.50 - $20.25/hr

... engineered solutions for the aerospace and transportation industries. Our primary businesses focus on jet engine components, aerospace fastening systems, titanium structural parts and forged wheels.

New

Heat Treat Machining Operator

Mauston, WI

$19 - $24.50/hr

... engineered solutions for the aerospace and transportation industries. Our primary businesses focus on jet engine components, aerospace fastening systems, titanium structural parts and forged wheels.

Heat Treat Machining Operator

Mauston, WI

$19 - $24.50/hr

... engineered solutions for the aerospace and transportation industries. Our primary businesses focus on jet engine components, aerospace fastening systems, titanium structural parts and forged wheels.

Senior Cloud Platform Engineer

Neenah, WI ยท On-site

$97K - $146K/yr

... aerospace systems, and electric vehicle (EV) charging solutions. Visit Plexus.com to learn more ... The Cloud Platform Engineer will use and demonstrate the Plexus core values to provide technical ...

WI ยท On-site

$120 - $160/hr

Establish technical standards for system design, software development, testing, and requirement ... Master's degree or PhD in aerospace engineering or related field, or bachelor's degree with ...

New

WI ยท On-site

$140 - $190/hr

... aerospace systems and related infrastructure. This role ensures design accuracy, consistency, and efficiency across multiple engineering programs and disciplines. The CAD Manager will lead a team of ...

New

Showing results 41-60

Aerospace System Engineer information

See Wisconsin salary details

$54K

$128.4K

$168.6K

How much do aerospace system engineer jobs pay per year?

As of Aug 8, 2026, the average yearly pay for aerospace system engineer in Wisconsin is $128,405.00, according to ZipRecruiter salary data. Most workers in this role earn between $98,900.00 and $158,500.00 per year, depending on experience, location, and employer.

What is the difference between Aerospace System Engineer vs Aerospace Design Engineer?

AspectAerospace System EngineerAerospace Design Engineer
Primary FocusSystems integration, functionality, and overall system performanceComponent and subsystem design, development, and optimization
Required SkillsSystems engineering, systems architecture, integration, testingCAD, structural analysis, aerodynamics, materials
Work EnvironmentCollaborates across teams, often in systems labs or on aircraft/spacecraft projectsDesign studios, CAD environments, prototype labs
CertificationsTypically none specific, but systems engineering certifications are commonOften requires engineering licenses or design certifications

In summary, Aerospace System Engineers focus on integrating and managing entire aerospace systems, ensuring all components work together effectively. Aerospace Design Engineers concentrate on creating and refining individual components and subsystems. Both roles are essential and often collaborate closely in aerospace projects.

What are the key skills and qualifications needed to thrive as an aerospace system engineer, and why are they important?

To thrive as an Aerospace System Engineer, you need a solid background in aerospace engineering principles, systems integration, and problem-solving, typically supported by a bachelor's or master's degree in aerospace or mechanical engineering. Familiarity with CAD tools, simulation software (such as MATLAB/Simulink), and industry standards like DO-178C, as well as relevant certifications, is often required. Strong collaboration, attention to detail, and effective communication are vital soft skills for working across multidisciplinary teams and managing complex projects. These competencies ensure the delivery of safe, reliable, and innovative aerospace systems in a highly regulated and technologically advanced industry.

How does an aerospace system engineer typically collaborate with multidisciplinary teams during a project?

Aerospace System Engineers frequently work alongside specialists in avionics, propulsion, structural engineering, and software development to ensure that all systems integrate seamlessly. Effective communication and coordination are essential, as engineers must align requirements, resolve technical conflicts, and validate system interfaces. Regular meetings, design reviews, and documentation updates are common practices that facilitate this collaboration. By engaging with diverse teams, Aerospace System Engineers play a pivotal role in delivering safe, reliable, and high-performing aerospace solutions.

What is an aerospace system engineer?

Aerospace System Engineers are professionals who design, develop, and oversee complex systems used in aircraft, spacecraft, satellites, and missiles. They integrate various engineering disciplines to ensure all components of an aerospace system work effectively together. Their work involves requirements analysis, system modeling, testing, troubleshooting, and ensuring compliance with safety and quality standards. Aerospace System Engineers often collaborate with multidisciplinary teams to solve challenging technical problems and optimize system performance throughout a project's lifecycle.
What are popular job titles related to Aerospace System Engineer jobs in Wisconsin? For Aerospace System Engineer jobs in Wisconsin, the most frequently searched job titles are:
What job categories do people searching Aerospace System Engineer jobs in Wisconsin look for? The top searched job categories for Aerospace System Engineer jobs in Wisconsin are:
Infographic showing various Aerospace System Engineer job openings in Wisconsin as of August 2026, with employment types broken down into 1% As Needed, 83% Full Time, 13% Part Time, and 3% Contract. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $128,405 per year, or $61.7 per hour.

Sr Engineer Systems - Thermal/CFD

Harley-Davidson

Wauwatosa, WI โ€ข On-site

Full-time, Part-time

Medical, Retirement

Posted 26 days ago


Job description

Auto req ID: 57720
Title: Sr Engineer Systems - Thermal/CFD
Job Function: Engineering
Location: PDC
Workplace Category: Onsite
Company: Harley-Davidson Motor Company
Full or Part-Time: Part Time
Shift: SHIFT1

In 1903, out of a small shed in Milwaukee, Wisconsin, four young men lit a cultural wildfire that would grow and spread across geographies and generations. Their innovation and imagination for what was possible on two wheels sparked a transportation revolution that would make Harley-Davidson the most recognizable motorcycle brand in the world. Today, we continue to define motorcycle culture, evoking soul-stirring emotion reflected in every product and experience we deliver - like we have for well over a century and will for generations to come. Are you ready to ride with us?
The Harley-Davidson Motor Company Product Development Center (PDC) located in Wauwatosa, WI is home to the mantra - You dream it. We build it. Join our team as a Sr Engineer Systems - Thermal/CFD.
Job Summary
The Senior Systems Engineer - Thermal/CFD is a full-time onsite position reporting to the System/Component Simulation Engineering Manager. This individual is expected to provide 3-D CFD simulation and analysis to support vehicle aerodynamics, thermal comfort and powertrain (ICE/EV) development to ensure the delivery of world class Harley-Davidson motorcycles. This work must align with cross-functional stakeholders and strategies within product development. The role must collaborate with motorcycle project teams, design studio, test labs, and other internal and external partners to develop innovative solutions for all future product plan projects as well as current production issues.
Job Responsibilities
The Senior Systems Engineer is responsible for the following:
  • Retrieving, preparing and cleanup of CAD parts for CFD volume meshing
  • Work with internal customers to ensure proper boundary conditions are applied
  • Work with Powertrain, Electrical, Mechanical, and Reliability engineers to develop simulation cases and physical tests in parallel to validate and refine 3-D/1-D models
  • Develop 3-D/1-D CFD/CAE models to analyze problems related to thermodynamics, fluid flow and heat transfer (lubrication, cooling, air and other means).
  • Develop 3-D/1-D thermal models of heat conduction, convection and radiation to enable thermal design decisions and their impact on vehicle components (rider/passenger). Examples include power train
  • components, battery cases, motors, components including metals, non-metals, gap fillers, conduction interfaces, coatings, battery cells (jelly roll), etc.
  • Develop 3-D/1-D thermal models for power electronics and motor cooling, including motor windings, and rotor interior.
  • Develop 3-D/1-D thermal convection models for understanding ICE/EV energy balance
  • The ability to analyze 3-D/1-D models to identify incremental opportunities for overall vehicle / system improvements via reduction in engineering scalars (pressure loss, heat transfer, energy balance, flow and drag)
  • The ability to communicate across multiple software tools to quantify or optimize performance of vehicle/sub-systems (Star-CCM+, GT-Power, Sculptor, ModeFrontier, Simulink)
  • Interpret analysis results with respect to results obtained by lab testing procedures, and converting these results into practical design suggestions
  • Proactively validate/correlate results with real world data and make model improvements to drive methods development and continuous model improvement
  • Generates high level engineering reports and presents CFD/CAE results/conclusions to the motorcycle project teams

Education Requirements
Bachelor's Degree Required
Education Specifications
Position requires a bachelor's degree in one of the following disciplines:
  • Mechanical Engineering (Fluids, Heat transfer, or Combustion emphasis), Aerospace/Aeronautical Engineering or Applied Physics. Master of Science or PhD degree with specialization in CFD preferred.

Experience Requirements
The successful candidate will have a minimum of 5 years or more of demonstrated performance related to the following:
  • Demonstrated history of 3D CFD simulations in battery enclosure heat transfer, ICE heat transfer, powertrain applications, vehicle aerodynamics, and thermal comfort
  • Strong understanding of fundamental physics - thermodynamics, fluid flow, heat transfer and combustion
  • Demonstrated use with engineering analysis tools for CFD Modeling and simulation (e.g., Star-CCM+, Converge, GT-Power, modeFrontier, Sculptor, TaiTherm, Simulink, Optistruct, etc.)
  • Experience with data sets and CFD correlation (Powertrain, Dyno, Vehicle, Wind tunnel)
  • Experience in parallel computations, parametric modeling, and design optimization
  • Proficient at programming with commercial software (Matlab, EES, Java, Python)
  • Demonstrated familiarity with Creo and CFD mesh repair techniques
  • Excellent communication skills, both verbal and written
  • Outstanding interpersonal and problem-solving skills
  • Demonstrated technical problem solving

The pay range shown represents the national average pay range for this role. Your pay may be more or less than the stated range and is dependent on your geographic location and level of experience.
We offer an inclusive compensation package for all full-time salaried employees including, but not limited to, annual bonus programs, health insurance benefits, a 401k program, onsite fitness centers and employee stores, employee discounts on products and accessories, and more. Learn more about Harley-Davidson here.
Applicants must be currently authorized to work in the United States.
Direct Reports: Yes
Travel Required: 0 - 10%
Pay Range: $93,400 - $145,000

Visa Sponsorship: This position is not eligible for visa sponsorship or visa transfer
Relocation: This position is eligible for domestic relocation assistance (within posted country)