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Advanced Development Engineer Jobs in Michigan (NOW HIRING)

Barnes Group

Repair Development Engineer

Warren, MI · On-site

The Repair Development Engineer is responsible for developing and maintaining repair processes for ... Preferred - Advanced understanding of machining approaches (lathe, mill, EDM, etc.), fixturing ...

Socket.dev

MI · On-site

... advanced technology on component or engine systems. * Preparation of work proposals and project ... engineering industry and in the field of mechanical development is essential. Initiative and ...

Infodyne Solutions

Calibration Engineer

Monroe, MI · On-site

Calibration Engineer Provide ride development engineering support of passive, passive plus, semi-active & advanced electronic ride control products for original equipment (OE) business groups. Scope ...

Ilmor

Racing Development Engineer

Plymouth, MI · On-site

POSITION SUMMARY As a Racing Development Engineer, you will use sound engineering principles and a ... By combining advanced engineering theory with practical experience, you will collaborate across ...

Ilmor

Racing Development Engineer

Plymouth, MI · On-site

By combining advanced engineering theory with practical experience, you will collaborate across ... Provide trackside support for race, test, and development events, ensuring optimal engine ...

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Advanced Development Engineer information

What does an advanced development engineer do?

An Advanced Development Engineer is responsible for researching, designing, and developing new products or technologies, often working on innovative projects that are in the early stages of development. They bridge the gap between research and production by evaluating technical feasibility, building prototypes, and collaborating with cross-functional teams to bring ideas to reality. Their work often involves identifying emerging technologies, improving existing products, and solving complex engineering problems to give their company a competitive edge.

What are the key skills and qualifications needed to thrive as an advanced development engineer?

To thrive as an Advanced Development Engineer, you need a solid background in engineering principles, advanced problem-solving abilities, and typically a bachelor's or master's degree in a relevant field. Familiarity with CAD software, simulation tools, prototyping technologies, and sometimes certifications in areas like Six Sigma or project management are commonly required. Strong creativity, communication, and collaboration skills set top performers apart in this innovative role. These competencies are crucial for developing cutting-edge solutions, working effectively with cross-functional teams, and driving projects from concept to implementation.

What are some common challenges faced by advanced development engineers when transitioning ideas from concept to prototype?

Advanced Development Engineers often encounter challenges in bridging the gap between innovative concepts and workable prototypes. These can include aligning ambitious ideas with practical technical constraints, securing resources for experimental projects, and iterating quickly to test feasibility. Collaboration with cross-functional teams—such as design, manufacturing, and product management—is crucial for overcoming these hurdles, as it ensures concepts are both innovative and manufacturable. Being adaptable, open to feedback, and proactive in problem-solving are key traits for success in this dynamic environment.

What is the difference between Advanced Development Engineer vs Mechanical Design Engineer?

AspectAdvanced Development EngineerMechanical Design Engineer
Required CredentialsBachelor's or higher in engineering, specialized certifications often preferredBachelor's or higher in mechanical engineering or related field
Work EnvironmentResearch and development labs, product innovation teamsDesign offices, manufacturing facilities, prototyping labs
Employer & Industry UsageTech companies, automotive, aerospace, R&D firmsManufacturing, automotive, industrial equipment sectors
Common Search & Comparison IntentUnderstanding advanced engineering roles, R&D positionsDesign-focused roles, product development

The Advanced Development Engineer typically focuses on innovative research, prototyping, and developing new technologies, often working in R&D environments. In contrast, a Mechanical Design Engineer primarily concentrates on designing and refining mechanical components and systems for manufacturing. While both roles require strong engineering credentials, the Advanced Development Engineer emphasizes innovation and experimental work, whereas the Mechanical Design Engineer emphasizes practical design and production readiness.

Advanced Development Engineer jobs near you
Infographic showing various Advanced Development Engineer job openings in Michigan as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 15% Part Time, 2% Temporary, 3% Contract, and 1% Nights. Highlights an 89% Physical, 3% Hybrid, and 8% Remote job distribution.

Principal Tooling Development Engineer

Grand Rapids, MI • On-site

Custom Profile
Plastics Product Manufacturing • 51 - 200 employees
Learn more about Custom Profileexternal

Full-time

Re-posted 24 days ago

Job description

Are you a master of the extrusion process who loves solving complex engineering puzzles and mentoring others?
We are seeking a Principal Tooling Development Engineer to serve as our resident corporate expert on tooling and extrusion process development. In this high-impact role, you will be the go-to authority for the entire organization, focusing on complex new item development, advanced material trials, and multi-facility scrap reduction initiatives.
Rather than handling standard production runs, you will collaborate closely with the Engineering Manager to tackle our most challenging, non-standard projects. A core focus of this role is institutional growth-you will champion continuous improvement and actively train and elevate the technical skills of teams across all our facilities.
Essential Duties and Responsibilities
  • Lead complex tooling redesigns, die work, shape block modifications, material trials, and color trials.
  • Develop and introduce new materials, cutting-edge technologies, and advanced processes to the organization; document precise process parameters and standard work instructions.
  • Partner closely with the Tooling Manager and Design Engineer to establish and document organizational best practices for tool design. Work with Sales on new part designs, dimensional tolerances, and material selection.
  • Support and train Set-Up Operators and Operators during first production runs. Review all critical dimensions and processes, following up to resolve future run issues.
  • Partner with production teams to design, modify, and implement robust training programs that incorporate extrusion best practices.
  • Troubleshoot complex existing tooling and processes. Work alongside manufacturing teams to achieve CI goals based on a priority list jointly created with the Engineering Manager and Plant Managers across all facilities.
  • Coordinate across manufacturing and engineering departments to ensure seamless completion of profiles and first production protocols.
  • Maintain a clean, organized work area adhering to daily housekeeping and 5S standards. Promote a safety-first culture and an enjoyable, efficient team environment.

Requirements
Qualifications and Requirements
  • Experience: Minimum of 5 years of hands-on plastic profile extrusion experience required. (A suitable combination of advanced technical education and experience will also be considered).

Required Core Strengths:
  • Proficiency with AutoCAD.
  • Solid experience with Microsoft Office Suite (Word, Outlook, Excel).
  • Excellent organizational and follow-up skills.
  • Strong verbal, written, and presentation communication skills.

Preferred Experience:
  • Streamline and flat-back extrusion dies and vacuum calibration tools.
  • Single and dual extrusions running on a single-screw extruder.
  • Blueprint reading.
  • Exposure to ERP/MRP manufacturing systems.

Physical Demands & Work Environment
  • Must be able to safely lift and/or move up to 50 lbs.
  • Ability to work effectively in a moderate-noise manufacturing plant environment.
  • Adherence to all safety protocols is mandatory; safety glasses, hearing protection, and closed-toe shoes must be worn at all times on the production floor.
  • Travel: Travel to other company facilities is required to support multi-site development and production goals.

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