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Additive Manufacturing Materials Engineer Jobs in Colorado

Ursa Major

Senior Materials Engineer

Berthoud, CO · On-site

$108K - $135K/yr

The Senior Materials Engineer will provide sustaining support on both production and development ... You will support a broad set of manufacturing processes for metals (additive, forging, casting ...

Ursa Major

Senior Materials Engineer

Greeley, CO · On-site

$108K - $135K/yr

The Senior Materials Engineer will provide sustaining support on both production and development ... You will support a broad set of manufacturing processes for metals (additive, forging, casting ...

Ursa Major

Senior Materials Engineer

Berthoud, CO · On-site

$108K - $135K/yr

The Senior Materials Engineer will provide sustaining support on both production and development ... You will support a broad set of manufacturing processes for metals (additive, forging, casting ...

Ursa Major

Senior Materials Engineer

Berthoud, CO

$108K - $135K/yr

The Senior Materials Engineer will provide sustaining support on both production and development ... You will support a broad set of manufacturing processes for metals (additive, forging, casting ...

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Additive Manufacturing Materials Engineer information

What is an additive manufacturing materials engineer?

Additive Manufacturing Materials Engineers are professionals who specialize in developing, testing, and selecting materials used in additive manufacturing processes, commonly known as 3D printing. They work on optimizing material properties to ensure quality, durability, and performance in manufactured components. Their role often involves research, material characterization, and collaborating with design and production teams to meet product requirements. They play a crucial part in advancing the capabilities and applications of additive manufacturing across various industries.

How does an additive manufacturing materials engineer typically collaborate with design and production teams during a project?

Additive Manufacturing Materials Engineers work closely with both design and production teams to select appropriate materials and optimize material properties for 3D-printed parts. They provide guidance on material compatibility with specific additive manufacturing processes and help troubleshoot any issues related to print quality or material performance. Regular communication ensures that the final product meets functional and mechanical requirements, and engineers often participate in cross-functional meetings to address design modifications, process improvements, and quality assurance. This collaborative environment helps bridge the gap between innovative design ideas and practical, manufacturable solutions.

What are the key skills and qualifications needed to thrive as an additive manufacturing materials engineer, and why are they important?

To thrive as an Additive Manufacturing Materials Engineer, you need a strong background in materials science, engineering principles, and experience with additive manufacturing processes—typically supported by a relevant engineering degree. Proficiency with CAD software, simulation tools, and familiarity with industry standards and certifications like ASTM F42 are commonly required. Strong problem-solving abilities, attention to detail, and effective teamwork and communication skills help set top candidates apart. These skills are crucial for optimizing material selection, ensuring process reliability, and driving innovation in advanced manufacturing environments.

What cities in Colorado are hiring for Additive Manufacturing Materials Engineer jobs?

Cities in Colorado with the most Additive Manufacturing Materials Engineer job openings:

Materials and Structures Engineer

Broomfield, CO • On-site

Executive Recruiting Group
See more jobs at Executive Recruiting Groupexternal

Full-time

Re-posted 5 days ago

Job description

We are seeking a Structures & Materials Engineer to lead the design, analysis, qualification, and continuous improvement of structural and thermal components supporting next-generation rocket propulsion systems and flight vehicles. In this role, you will work across design, manufacturing, and test organizations to develop high-performance hardware capable of operating in extreme environments.

Key Responsibilities
  • Design and develop flight structures, rocket motor cases, nozzles, and other structural components for propulsion systems.
  • Perform structural and thermal finite element analyses (FEA) using tools such as ANSYS or Abaqus.
  • Select and qualify aerospace materials, including composites, metals, insulation, and thermal protection materials.
  • Support the design, qualification, and implementation of additive manufacturing solutions for structural components.
  • Lead structural failure investigations, perform root cause analyses, and implement corrective actions.
  • Support component qualification, static-fire testing, and flight test activities by analyzing test data and validating designs.
  • Collaborate with propulsion, manufacturing, systems, and test engineering teams to optimize performance, manufacturability, reliability, and weight.
  • Drive continuous improvement initiatives to enhance structural performance and production efficiency.

Requirements

  • Bachelor's or Master's degree in Mechanical Engineering, Aerospace Engineering, Materials Engineering, or a related discipline.
  • 5+ years of experience designing and analyzing aerospace structural components.
  • Experience performing structural and thermal finite element analysis using ANSYS, Abaqus, or similar software.
  • Strong understanding of composite materials and aerospace metals.
  • U.S. Citizenship required due to ITAR regulations.

Preferred Qualification:

  • Experience designing structures for rocket propulsion, missile, launch vehicle, or hypersonic systems.
  • Knowledge of thermal protection systems (TPS), insulation materials, and high-temperature structural applications.
  • Experience supporting static-fire testing, structural qualification, or flight test programs.
  • Familiarity with additive manufacturing processes and design for additive manufacturing (DfAM).
  • Active U.S. Department of Defense security clearance.

Apply