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Automation Engineer

PMC Smart Solutions LLC

Shelbyville, IN • On-site

Full-time

Re-posted 21 days ago


PMC Smart Solutions rating

5.8

Company rating: 5.8 out of 10

Based on 5 frontline employees who took The Breakroom Quiz

71st of 84 rated plastic manufacturers


Job description

Job Type
Full-time
Description
  • Do you want to work in a hands-on engineering role where you can design, improve, and optimize automation systems that directly impact production performance and product quality?
  • Are you looking to join a growing team in the medical and automotive industry that manufactures products that save lives?

If yes , PMC SMART Solutions is the place for you!
Who is PMC SMART Solutions?
PMC, as a globally-recognized, award-winning contract manufacturer, provides life-saving medical devices and safety-enhancing automotive components to a broad base of international, market-leading OEMs and Tier One customers.
PMC offers services from design for manufacturability and program management through injection molding, full assembly, packaging and sterilization management, focusing on precise-tolerance, intricate devices and components. For its medical customers, PMC functions under ISO 13485 certification, FDA registration and operates state-of-the-art, certified Class 8 (100,000) clean rooms. PMC is a certified Women-Owned Business Enterprise, offering a comprehensive range of services while supporting global OEMs' supplier diversity goals.
What would you look forward to in this role?
  • Designing and implementing advanced automation systems that improve efficiency, reliability, and scalability of manufacturing operations.
  • Working cross-functionally with Engineering, Quality, Production, and Maintenance teams to solve complex technical challenges.
  • Driving continuous improvement initiatives that enhance equipment performance, reduce downtime, and improve overall equipment effectiveness (OEE).
  • Supporting new product introductions and bringing automated systems from concept through production.
  • Hands-on involvement with PLCs, robotics, vision systems, and automated inspection technologies in a high-tech manufacturing environment.

What key responsibilities would you assume in this role?
Equipment & Process Development
  • Design, program, and troubleshoot PLC-controlled automation systems to support manufacturing operations.
  • Develop automation logic, HMI interfaces, and machine control architectures aligned with production requirements.
  • Modify and optimize PLC programs to improve cycle time, equipment reliability, and overall equipment effectiveness (OEE).
  • Integrate robotics, vision systems, and automated inspection technologies into production environments.
  • Lead the development, build, and commissioning of automated assembly, testing, and inspection systems.
  • Collaborate with external equipment vendors to define requirements and ensure successful system delivery.
  • Troubleshoot equipment issues and implement corrective actions to maintain uptime and production continuity.
  • Support new product introduction (NPI) by developing and transitioning automation processes into production.
  • Analyze manufacturing data to identify improvement opportunities and implement continuous improvement initiatives.
  • Improve machine reliability through preventive maintenance strategies, system upgrades, and performance monitoring.

Cross-Functional Sustaining Engineering
  • Troubleshoot automation cells, including robotic systems, to restore functionality and minimize downtime.
  • Diagnose and resolve issues related to sensors and electronic inspection systems.
  • Improve manufacturing layouts to optimize workflow, efficiency, and material flow.
  • Implement poka-yoke (error-proofing) solutions to prevent defects and improve process reliability.
  • Train technicians and operators on automation systems, troubleshooting techniques, and standard operating procedures.
  • Collaborate with cross-functional teams to identify and implement process and equipment improvements.

Quality & Documentation
  • Collaborate with Product Development, Quality, and Operations teams during product launches to ensure readiness.
  • Develop and execute validation protocols (IQ, OQ, PQ) for automated equipment.
  • Ensure automation systems comply with internal quality systems and regulatory requirements.
  • Maintain accurate change control documentation within the Quality Management System (QMS).
  • Support Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT).
  • Document system configurations, validation results, and process changes to ensure traceability and compliance.

Who will you work side by side to achieve extraordinary results?
  • A driven and knowledgeable Engineering and Technical Leadership team
  • Talented team members within Engineering, Quality, Production, Maintenance, and Operations
  • External automation vendors, integrators, and equipment suppliers

Requirements
What is needed to thrive in this role?
  • Strong problem-solving and analytical skills with the ability to troubleshoot complex automation systems.
  • Experience with PLC programming, HMI development, and industrial automation technologies.
  • Knowledge of robotics, vision systems, and automated inspection systems.
  • Understanding of validation processes (IQ/OQ/PQ) and quality systems (QMS).
  • Strong communication skills and ability to collaborate cross-functionally.
  • A proactive, ownership-driven mindset with a focus on continuous improvement.
  • Ability to manage multiple priorities in a fast-paced manufacturing environment.
  • Hands-on approach with strong attention to detail and commitment to quality

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