Maverick Group US

60 jobs near Columbus, OH

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Senior Electrical Controls Engineer

Maverick Group US

Rockford, IL โ€ข On-site

$48.08 - $62.50/hr

Full-time

Medical, Retirement

This job post hasย expired 1 day ago.ย Applications are no longer accepted.


Job description

Company Summary

We are a leading U.S.-based manufacturer of high-quality sheet metal fabrication machinery. We offer one of the most complete lines of fabrication equipment you will find in the US. As a family-owned company, we emphasize precision, durability, long service life, and customer-focused solutions. With a proud legacy of craftsmanship, supportive culture, and many long-tenured employees (some 30โ€“50+ years), the company values integrity, loyalty, collaboration, and flexibility in a close-knit environment.

Job Summary

The Senior Electrical Controls Engineer is responsible for designing, developing, and supporting electrical control systems for sheet metal fabrication equipment and automated machinery. This role plays a critical part in enhancing machine performance, reliability, and innovation across our product lines, while providing controls support across all three company locations

Responsibilities

  • Design and develop electrical control systems for metal fabrication machinery

  • Program and maintain PLCs and operator interfaces (HMI)

  • Develop electrical schematics, wiring diagrams, and panel layouts using SolidWorks Electrical or similar tools

  • Specify components such as drives, motors, sensors, safety devices, and control panels

  • Integrate motion control systems, including servo drives and positioning systems

  • Support new product development and engineering improvements on existing equipment

  • Lead machine startup, commissioning, and factory acceptance testing (FAT)

  • Troubleshoot and resolve electrical/control issues in both production and field environments

  • Collaborate with mechanical engineering, production, and service teams

  • Ensure compliance with UL, CE, NEC, and NFPA standards

  • Provide technical leadership and mentorship to junior engineers/technicians

  • Interface with vendors, customers, service, sales, and external technical partners

  • Support controls strategy across all three companies, help modernize systems, develop training for service teams, and gather customer feedback

Requirements

  • Bachelorโ€™s degree in Electrical Engineering or a related field
  • 7โ€“10+ years of controls engineering experience in industrial machinery or OEM environments
  • Strong experience with PLCs, drives, servo systems, motor controls, and VFDs
  • Experience PLCs and drives
  • HMI development experience
  • Ability to design and interpret electrical schematics and panel layouts
  • Hands-on troubleshooting experience with industrial equipment
  • Senior-level profile capable of working independently with service, sales, vendors, and external partners
  • Mechanical aptitude and strong problem-solving/diagnostic skills
  • Cross-functional collaboration and project/time management abilities
  • Willingness to travel occasionally

Preferred Requirements

  • Experience in sheet metal fabrication equipment or the machine tool industry
  • Familiarity with CNC controls or machine automation
  • Knowledge of safety systems
  • Experience with international standards
  • Project leadership experience
  • Hydraulics exposure
  • Experience with the ECS control platform used on CNC folding systems

Compensation/Benefits

  • Target salary range: $100,000 โ€“ $145,000
  • Bonus: Project-based bonus is possible
  • Benefits include 401(k) with safe harbor match, medical coverage, and extended benefits

Location

  • Based a in Rockford, Illinois
  • Not a remote position

You should be proficient in:

  • PLC Troubleshooting Skills
  • Troubleshooting Industrial Automation Equipment

Machines & technologies you'll use:

  • CNC Automation Solutions (Siemens)
  • Variable Frequency Drives (VFD)
  • CAD Software (Solidworks)
  • Programmable Logic Controller (PLC) (Allen Bradley, Siemens, Beckoff, Schneider Electric)
  • Servo Motors
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