Position Overview
The Plant Manager / Director of Plant Operations is responsible for end-to-end leadership of a high-volume food manufacturing facility, driving operational excellence across safety, quality, service, and cost. This role sets the vision and execution strategy for plant performance, while developing a high-performing leadership team and fostering a culture rooted in accountability, continuous improvement, and regulatory compliance. The Plant Manager will operate as the senior site leader with full P&L responsibility, partnering cross-functionally with corporate leadership to deliver sustainable growth, operational efficiency, and best-in-class food safety performance.
Key Responsibilities & Accountabilities
Plant Leadership & Operational Execution
- Provide full leadership and oversight of all plant functions including Production, Maintenance, Quality/FSQA, Sanitation, Warehousing, and Human Resources.
- Own plant-level performance across key metrics: Safety, Quality, Delivery, Cost, and Morale.
- Translate corporate strategy into actionable plant-level initiatives and execution plans.
- Lead daily, weekly, and monthly operating rhythms (tier meetings, KPI reviews, performance management).
- Ensure production schedules are met while maintaining product quality, yield, and labor efficiency targets.
Food Safety, Quality & Regulatory Compliance
- Maintain full compliance with all food safety and regulatory requirements, including HACCP, GMPs, FSMA, and applicable FDA/USDA standards.
- Partner closely with FSQA leadership to ensure audit readiness for SQF/BRC or equivalent certification standards.
- Champion a food safety-first culture, ensuring accountability at all levels of the organization.
- Lead response and resolution efforts for internal/external audits, customer complaints, and regulatory inspections.
- Ensure sanitation programs meet validated standards and support operational uptime.
Continuous Improvement & Lean Manufacturing Leadership
- Lead the deployment and sustainment of Lean Manufacturing principles across the facility (5S, Kaizen, Standard Work, Visual Management, Root Cause Analysis).
- Drive measurable improvements in OEE, labor productivity, waste reduction, and throughput.
- Establish a structured Continuous Improvement roadmap aligned with plant and corporate objectives.
- Develop internal CI capability by coaching leaders on Lean tools, problem-solving methodologies, and performance management.
- Champion a data-driven culture, utilizing KPIs and operational metrics to identify gaps and drive corrective actions.
- Lead cross-functional Kaizen events and ensure sustainability of improvements through standardization and follow-up.
Financial & Business Leadership
- Own full plant P&L, including operating budgets, cost controls, and financial performance.
- Identify and execute cost-saving initiatives without compromising safety or quality.
- Develop and manage capital expenditure plans, including ROI justification and project execution.
- Partner with Supply Chain and Procurement to optimize inventory, reduce waste, and manage input costs.
Talent Development & Culture
- Build, develop, and retain a high-performing leadership team across all functions.
- Coach and mentor managers and supervisors to strengthen leadership capability and bench strength.
- Drive a culture of accountability, engagement, and continuous improvement.
- Lead succession planning efforts to ensure long-term organizational stability.
- Promote a strong safety culture focused on behavior-based safety and incident prevention.
Strategic Planning & Growth
- Lead long-range planning efforts to support business growth, capacity expansion, and operational scalability.
- Partner with corporate leadership on network optimization, new product launches, and process innovation.
- Ensure the facility is positioned to support future growth through capability building and infrastructure development.
Qualifications & Experience
- Bachelor’s Degree in Engineering, Food Science, Operations, Business, or related discipline required (advanced degree preferred).
- 10+ years of progressive leadership experience within food manufacturing, including 5+ years in a Plant Manager or Site Leader capacity.
- Demonstrated experience leading operations in a regulated food environment with strong knowledge of HACCP, GMPs, FSMA, and audit standards (SQF/BRC preferred).
- Proven track record of driving Lean Manufacturing / Continuous Improvement initiatives with measurable impact on operational performance (OEE, cost, waste, productivity).
- Strong financial acumen with experience managing plant-level P&L and capital projects.
- Experience leading multi-functional teams in a high-volume, fast-paced manufacturing environment (bakery or perishable food experience strongly preferred).
- Demonstrated ability to lead through change, drive cultural transformation, and implement sustainable process improvements.
- Strong leadership presence with the ability to influence at all levels of the organization.
Key Competencies
- Operational Excellence & Execution
- Lean Manufacturing & Continuous Improvement Leadership
- Food Safety & Regulatory Compliance
- Financial & Business Acumen
- Talent Development & Organizational Leadership
- Strategic Thinking & Change Management