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Tooling Engineering Jobs in Alabama (NOW HIRING)

Through our robust product engineering, outstanding tooling capabilities and diverse process expertise, we continue to bring lightweight and innovative products to market. Job Responsibilities: Job ...

Manufacturing Engineer Manager

Opelika, AL ยท On-site

$101K - $125K/yr

Assigns manufacturing engineering resources to effectively deliver projects within Excellerate. * Leads and directs maintenance and tooling for all Excellerate locations. * Provide performance ...

Manufacturing Engineer Manager

Auburn, AL ยท On-site

$91K - $114K/yr

Assigns manufacturing engineering resources to effectively deliver projects within Excellerate. * Leads and directs maintenance and tooling for all Excellerate locations. * Provide performance ...

Manufacturing Engineer Manager

Auburn, AL ยท On-site

$91K - $114K/yr

Assigns manufacturing engineering resources to effectively deliver projects within Excellerate. * Leads and directs maintenance and tooling for all Excellerate locations. * Provide performance ...

... blueprints, engineering drawings, CAD models, GD&T, and customer specifications. * Create efficient machining strategies that maximize tool life, quality, and productivity. * Select tooling ...

Showing results 41-60

Tooling Engineering information

What does a tooling engineering do?

A tooling engineer designs, develops, and maintains tools, dies, and fixtures used in manufacturing processes to ensure efficient production and high-quality output. They work closely with production teams, use CAD software, and often require knowledge of materials and manufacturing methods to optimize tool performance and durability.

What is the difference between Tooling Engineering vs Manufacturing Engineering?

AspectTooling EngineeringManufacturing Engineering
Primary FocusDesign, development, and maintenance of tooling and fixtures used in manufacturing processesPlanning, designing, and optimizing overall manufacturing processes and production workflows
Skills & CertificationsCAD/CAM, tooling design, machining, certifications like CATIA or SolidWorksProcess improvement, Lean, Six Sigma, manufacturing systems
Work EnvironmentMachine shops, manufacturing plants, tooling design labsProduction floors, plant operations, process development centers
Industry UsageAutomotive, aerospace, consumer electronicsAutomotive, industrial equipment, consumer goods

Tooling Engineering primarily focuses on creating and maintaining the tools and fixtures needed for manufacturing, while Manufacturing Engineering oversees the entire production process. Both roles are essential in manufacturing industries and often collaborate to ensure efficient production and high-quality output.

What are the key skills and qualifications needed to thrive as a tooling engineer?

To thrive as a Tooling Engineer, you need a solid background in mechanical engineering, CAD design, and manufacturing processes, often supported by a bachelor's degree in engineering or a related field. Familiarity with software like SolidWorks, AutoCAD, and relevant manufacturing systems, as well as certifications in areas like GD&T or Six Sigma, is typically required. Strong problem-solving abilities, attention to detail, and effective communication skills help you excel in cross-functional teams and resolve production challenges. These skills are crucial for designing efficient, cost-effective tooling solutions that ensure product quality and seamless manufacturing operations.

What are some common challenges faced by tooling engineers when introducing new tooling into manufacturing processes?

Tooling Engineers often encounter challenges such as ensuring that new tooling designs meet both production efficiency and product quality standards, coordinating with cross-functional teams to integrate tooling with existing equipment, and managing tight project timelines. Additionally, troubleshooting unexpected issues during initial production runs and balancing cost constraints with technical requirements are frequent hurdles. Successful Tooling Engineers proactively communicate with production, quality, and maintenance teams to address these challenges and ensure a smooth transition from design to full-scale production.

What is tooling engineering?

Tooling engineering is a specialized field focused on designing, developing, and maintaining tools, dies, molds, and fixtures used in manufacturing processes. Tooling engineers ensure that production tools are efficient, precise, and durable to support high-quality and cost-effective manufacturing. They work closely with design, production, and quality teams to optimize tool performance and troubleshoot any issues that arise during the production process.
Infographic showing various Tooling Engineering job openings in Alabama as of August 2026, with employment types broken down into 90% Full Time, 5% Part Time, 4% Contract, and 1% Nights. Highlights an 86% Physical, 4% Hybrid, and 10% Remote job distribution.

Process Engineer - Casting

Magna

Birmingham, AL โ€ข On-site

Full-time

Posted 11 days ago


Job description

Job descriptions may display in multiple languages based on your language selection.
What we offer:
At Magna, you can expect an engaging and dynamic environment where you can help to develop industry-leading automotive technologies. We invest in our employees, providing them with the support and resources they need to succeed. As a member of our global team, you can expect exciting, varied responsibilities as well as a wide range of development prospects. Because we believe that your career path should be as unique as you are.
Group Summary:
Cosma provides a comprehensive range of body, chassis and engineering solutions to global customers. Through our robust product engineering, outstanding tooling capabilities and diverse process expertise, we continue to bring lightweight and innovative products to market.
Job Responsibilities:
Job Summary
The Process Engineer is responsible for the die cast operations and oversees and leads in their implementation and continuous improvement.
The requirements listed below are representative of the knowledge, skill, ability and essential duties required to successfully perform this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
Essential Duties and Responsibilities
  • Utilize statistical methods (including DOE) to optimize casting process parameters to improve Net Casting Rate
  • Calculate gate areas using PQ2 methods, runner area and cross-sections to optimize part quality, yield and Net Casting Rate
  • Collaborate with Tooling Engineer with the design of the runner and cooling system. Evaluate simulation results and casting trial results, implement counter-measures to optimize Net Casting Rate
  • Sample die cast tooling both in plant and at external plants and suppliers
  • Analyze scrap and determine reason or root cause of problem
  • Perform cycle time analysis, determine bottleneck operation and implement counter-measures to improve Net Casting Rate
  • Document critical die cast process parameters - make accessible at point of use
  • Control revision level of process parameters and equipment programs. Responsible to back-up equipment programs
  • Document all die cast process changes and maintain change history
  • SME: Furnaces, Die Cast Machine, Die spray system, Die Cast automation
  • Manage equipment suppliers. Manage timing and budget
  • Review production process to measure compliance to the standard parameters

Qualifications
  • 5-10 years related experience in the high pressure die castings in the automotive industry
  • Runner & Cooling Design experience
  • BS - Mechanical/Industrial Engineering
  • Knowledge of PLC, Robot programming, Root Cause Analysis, Statistical Problem Solving & DOE
  • Lean Manufacturing background & Six Sigma preferred
  • Good interpersonal skills and "hands-on" problem solving expertise
  • Excellent oral and written communication skills
  • Ability to work in a fast paced working environment
  • Flexibility to travel in Ontario and abroad
  • Fundamental computer skills using Microsoft Office suite, MS Project, AutoCAD and Minitab
  • Must be able to understand written instructions

Work Environment
  • Includes office and manufacturing plant
  • Must be able to perform all essential functions as appropriate on the plant floor, in meetings, and with employees of all departments, management, customers and suppliers
  • Provide support for three shifts and weekend production schedule as required by management
  • Flexible hours and able to work additional hours as required

Work Authorization
  • Applicants must be legally authorized to work in the United States at the time of hire. Candidates who currently hold valid work authorization under a TN or H-1B visa may be considered, provided they are authorized to work for this employer without requiring new or additional visa sponsorship. The company is unable to sponsor new employment-based visas or other immigration sponsorship for this position.

Other Considerations
  • This job description in no way states or implies that these are the only duties to be performed by the employee occupying this position. Employees will be required to follow any other job-related instructions and to perform any other job-related duties requested by their manager.
  • A review of this description has excluded the marginal functions of the position that are incidental to the performance of fundamental job duties. All duties and requirements are essential job functions.
  • Requirements are representative of minimum levels of knowledge, skills and/or abilities. To perform this job successfully, the incumbent will possess the abilities or aptitudes to perform each duty proficiently.
Awareness, Unity, Empowerment:
At Magna, we believe that a diverse workforce is critical to our success. That's why we are proud to be an equal opportunity employer. We hire on the basis of experience and qualifications, and in consideration of job requirements, regardless of, in particular, color, ancestry, religion, gender, origin, sexual orientation, age, citizenship, marital status, disability or gender identity. Magna takes the privacy of your personal information seriously. We discourage you from sending applications via email or traditional mail to comply with GDPR requirements and your local Data Privacy Law.
AI-Assisted Screening Disclosure
As part of our commitment to a fair, consistent, and efficient recruitment process, we may use artificial intelligence (AI) tools to assist in the initial screening of applications submitted through our Workday system. These tools help identify qualifications and experience that align with the role requirements. Please note that AI is used solely to support our recruiters. Final decisions are always made by the hiring manager and the hiring team. Importantly, no applicant data is shared externally through these AI tools. All information remains securely within our systems and is handled in accordance with our privacy and data protection policies.
Under conditions defined by applicable law, you may have the right to request an explanation of how AI is used to support decision-making.
If you have any questions or concerns about this process, feel free to contact our Talent Attraction team.
Worker Type:
Regular / Permanent
Group:
Cosma International