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Tooling Development Engineer Jobs in Illinois (NOW HIRING)

The primary purpose of the Development Engineer is to develop and implement new product manufacturing processes and production tooling. Key Responsibilities * Develops, evaluates, and implements ...

Collaborate with engineering, manufacturing, R&D, NPD, and quality teams to ensure tooling meets project specifications and quality standards. * Optimize existing tooling designs through continuous ...

Product Development Engineer Location: Schaumburg, IL Amphenol High Speed Products Group is the ... tooling and product qualifications. * Perform Design FMEA, Tolerance Analysis, Design for ...

Collaborate with engineering, manufacturing, R&D, NPD, and quality teams to ensure tooling meets project specifications and quality standards. * Optimize existing tooling designs through continuous ...

Degree in an engineering field (MET / ME) 1 year of aluminum extrusion experience Ability to read ... Process, Product and Tooling development and improvement including product launch Performing trials ...

Contribute to the development of production systems and working methods, influencing the design work to achieve low production costs without compromising function, safety and quality. * Develop new ...

Contribute to the development of production systems and working methods, influencing the design work to achieve low production costs without compromising function, safety and quality. * Develop new ...

Contribute to the development of production systems and working methods, influencing the design work to achieve low production costs without compromising function, safety and quality. * Develop new ...

Contribute to the development of production systems and working methods, influencing the design work to achieve low production costs without compromising function, safety and quality. * Develop new ...

Contribute to the development of production systems and working methods, influencing the design work to achieve low production costs without compromising function, safety and quality. * Develop new ...

Contribute to the development of production systems and working methods, influencing the design work to achieve low production costs without compromising function, safety and quality. * Develop new ...

Contribute to the development of production systems and working methods, influencing the design work to achieve low production costs without compromising function, safety and quality. * Develop new ...

... Tooling development and improvement including product launch • Performing trials to determine the validity of new product designs • Troubleshooting processes and lines, eliminate downtime • ...

Contribute to the development of production systems and working methods, influencing the design work to achieve low production costs without compromising function, safety and quality. * Develop new ...

Contribute to the development of production systems and working methods, influencing the design work to achieve low production costs without compromising function, safety and quality. * Develop new ...

Contribute to the development of production systems and working methods, influencing the design work to achieve low production costs without compromising function, safety and quality. * Develop new ...

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Tooling Development Engineer information

What is a tooling development engineer?

A Tooling Development Engineer is a professional who designs, develops, and implements tools, dies, molds, and fixtures used in manufacturing processes. They work closely with design, production, and quality teams to ensure that tools are efficient, cost-effective, and meet product specifications. Their responsibilities may include creating CAD models, overseeing tool fabrication, conducting tests, and troubleshooting tooling issues. Tooling Development Engineers help improve manufacturing productivity and product quality by optimizing tooling designs and processes.

What are the key skills and qualifications needed to thrive as a tooling development engineer?

To thrive as a Tooling Development Engineer, you need a solid background in mechanical engineering, manufacturing processes, and CAD design, often supported by a relevant engineering degree. Familiarity with software like SolidWorks or AutoCAD, experience with CNC machinery, and knowledge of tooling standards are commonly required. Strong problem-solving skills, attention to detail, and effective communication help you collaborate with cross-functional teams and address production challenges. These skills are crucial for designing efficient, high-quality tools that support manufacturing productivity and product quality.

What are some common challenges faced by tooling development engineers when working on new product launches?

Tooling Development Engineers often encounter challenges such as tight project timelines, evolving product designs, and the need to balance cost-effectiveness with quality. Collaborating closely with design, manufacturing, and quality teams is crucial to address design-for-manufacturability issues early and minimize costly modifications. Additionally, sourcing materials and coordinating with external toolmakers can present logistical hurdles, especially when working with global supply chains.
Infographic showing various Tooling Development Engineer job openings in Illinois as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 19% Part Time, and 2% Contract. Highlights an 86% Physical, 3% Hybrid, and 11% Remote job distribution.

Senior Tooling Engineer

Libertyville, IL • On-site

$145K - $175K/yr

Other

Re-posted 25 days ago


Job description

Travel: International travel to Denmark required during the first year (typically 1-2 weeks per trip), with travel decreasing significantly after launch.

Compensation: $145,000-$175,000 annually + 10% bonus

Position Summary

We're looking for a seasoned Principal Tooling Engineer to lead the design, development, and implementation of advanced injection molding tooling for an innovative medical manufacturing program. This position will play a critical role in launching U.S. manufacturing operations for a flagship medical product while partnering with global engineering teams and customers throughout the tooling lifecycle.

This opportunity is ideal for an experienced tooling professional who enjoys solving complex manufacturing challenges, driving continuous improvement, and working closely with cross-functional teams from concept through production.

What You'll Do
  • Lead the design and development of precision injection molds, fixtures, and manufacturing tooling.
  • Evaluate product designs for manufacturability and provide DFM recommendations during development.
  • Support tooling validation activities, mold trials, and production readiness.
  • Troubleshoot tooling and molding issues while implementing effective corrective actions.
  • Drive tooling modifications, engineering changes, and continuous improvement initiatives focused on quality and cost.
  • Partner with engineering, manufacturing, quality, and customer teams throughout tool qualification and product launch.
  • Create and maintain tooling documentation, standards, and manufacturing procedures.
  • Mentor tooling technicians and provide technical expertise across engineering teams.
  • Track project milestones and communicate progress to internal stakeholders and customers.
  • Participate in early program support through collaboration with the Denmark engineering team during the initial launch phase.
Qualifications
  • Bachelor's degree in Engineering or another technical discipline.
  • 15+ years of experience with injection molding tooling in a manufacturing environment.
  • Extensive knowledge of mold design, tool validation, troubleshooting, and process optimization.
  • Strong understanding of thermoplastics and/or thermoset molding processes.
  • Experience with Design for Manufacturability (DFM), mold flow analysis, and tooling qualification.
  • Hands-on background working with tooling, mold shops, or production operations.
  • Excellent communication skills with the ability to work across multiple engineering disciplines.
Preferred Experience
  • Medical device, pharmaceutical, or other highly regulated manufacturing environments.
  • Experience supporting global manufacturing transfers or new product introductions (NPI).
  • Familiarity with inspection equipment, metrology tools, and mechanical/electrical testing methods.
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