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Thin Films Process Engineer Jobs in Sun Prairie, WI

Applications Scientist 3

Oregon, WI · On-site

$90 - $150/hr

Work closely with process engineers in semiconductor fabs to develop metrology solutions for ... Build and optimize scatterometry and ellipsometry models for both Thin Film and OCD applications.

Own operating system update and patching processes, application packaging, testing, and ... Manage and troubleshoot Windows, macOS, Linux, and specialized endpoint devices such as 10ZiG thin ...

... films to the corrugated and insulated systems that get products safely across the globe. You'll ... Implement new technologies and processes to improve packaging performance and efficiency. 7. Strong ...

... films to the corrugated and insulated systems that get products safely across the globe. You'll ... Implement new technologies and processes to improve packaging performance and efficiency. 7. Strong ...

R-6198Onto Innovation is a leader in process control, combining global scale with an expanded ... Collaboration and support will result in solutions for complex multi-layer thin film measurements ...

Thin Films Process Engineer information

See Sun Prairie, WI salary details

$48.2K

$89.5K

$138.6K

How much do thin films process engineer jobs pay per year?

As of Aug 27, 2026, the average yearly pay for thin films process engineer in Sun Prairie, WI is $89,528.00, according to ZipRecruiter salary data. Most workers in this role earn between $72,500.00 and $100,200.00 per year, depending on experience, location, and employer.

What does a thin films process engineer do?

A Thin Films Process Engineer is responsible for developing, optimizing, and troubleshooting processes used to deposit thin layers of materials onto substrates, often for use in semiconductors, solar panels, or optical devices. They work with various deposition techniques such as physical vapor deposition (PVD), chemical vapor deposition (CVD), and atomic layer deposition (ALD) to achieve desired film properties. Their role involves process design, equipment maintenance, quality control, and collaborating with cross-functional teams to improve product performance and yield.

What are the key skills and qualifications needed to thrive as a thin films process engineer?

To thrive as a Thin Films Process Engineer, you need a solid background in materials science or engineering, experience with thin film deposition techniques, and a relevant bachelor's or advanced degree. Familiarity with tools such as sputtering systems, chemical vapor deposition (CVD) equipment, and statistical process control software is typically required. Strong analytical thinking, problem-solving abilities, and clear communication skills set top performers apart in this role. These competencies enable precise process optimization, ensure high-quality film production, and facilitate effective collaboration across engineering and manufacturing teams.

What are some common challenges faced by thin films process engineers, and how can they be addressed?

Thin Films Process Engineers often encounter challenges such as maintaining uniform film thickness, preventing contamination, and optimizing process parameters for different materials. These issues can typically be addressed by closely monitoring equipment, following strict cleanroom protocols, and collaborating with cross-functional teams like R&D and quality assurance to troubleshoot and refine deposition processes. Continuous learning and staying updated with new thin film technologies also help engineers effectively solve production problems and drive process improvements.

What is the difference between Thin Films Process Engineer vs Chemical Process Engineer?

AspectThin Films Process EngineerChemical Process Engineer
CredentialsBachelor's in Materials Science, Chemical Engineering, or related field; certifications varyBachelor's or higher in Chemical Engineering; certifications may include PE license
Work EnvironmentCleanroom, semiconductor, or electronics manufacturing facilitiesChemical plants, manufacturing facilities, or research labs
Industry UsageSemiconductor, electronics, optics industriesPetrochemical, pharmaceuticals, chemical manufacturing
Job FocusDeveloping and optimizing thin film deposition processesDesigning and improving chemical production processes

The main difference between a Thin Films Process Engineer and a Chemical Process Engineer lies in their focus areas. Thin Films Process Engineers specialize in thin film deposition techniques used in electronics and semiconductor industries, while Chemical Process Engineers focus on chemical manufacturing and process optimization across various industries. Both roles require a background in chemical engineering principles, but their work environments and specific process expertise differ.

Are process engineers in high demand?

Process engineers, including those specializing in thin films, are in high demand due to their expertise in manufacturing, quality control, and process optimization across industries such as electronics and semiconductors. The demand is driven by technological advancements and the need for efficient production processes, often requiring skills in automation and process control systems.

What are popular job titles related to Thin Films Process Engineer jobs in Sun Prairie, WI?

For Thin Films Process Engineer jobs in Sun Prairie, WI, the most frequently searched job titles are:

What job categories do people searching Thin Films Process Engineer jobs in Sun Prairie, WI look for?

The top searched job categories for Thin Films Process Engineer jobs in Sun Prairie, WI are:

CNC Tooling & Process Technician

Paramount Inc.

Cross Plains, WI • On-site

$55K - $75K/yr

Other

Retirement, PTO

Posted 10 days ago


Paramount Senior Living rating

5.3

Company rating: 5.3 out of 10

Based on 19 frontline employees who took The Breakroom Quiz


Job description

Build precision. Shape possibility. Grow your craft.

Join our Cross Plains, WI team and help us elevate what’s possible in precision machining—from tooling and mold work to thermoforming and plastics manufacturing, including thin-gauge components (0.007"–.120"). We’re adding multiple contributors who blend hands-on setup, steady operation, and practical programming know-how to keep quality high and throughput steady.

Your impact
  • Own CNC setups and production on mills (3–4 axis VMC) and lathes (2–4 axis), primarily Fanuc and Mazatrol.
  • Translate prints and GD&T into stable, repeatable processes; verify dimensions and finishes.
  • Use shop math to select feeds/speeds and convert between metric and imperial units.
  • Maintain tolerances and surface finishes across varied materials, including thin-gauge stock.
  • Diagnose minor machine issues and perform routine maintenance to reduce downtime.
  • Manage basic file/program transfers and maintain organized digital workflows.
Your background
  • Must have: 2+ years of manual/CNC experience in setup or programming or a Machine Tool degree.
  • Nice to have: Fanuc or Mazatrol control experience; Mastercam or comparable CAM/programming exposure.
  • Nice to have: Time on 3-axis mills or lathes; hands-on troubleshooting/maintenance.
  • Nice to have: Experience with mold/tool & die, thermoforming, plastics MFG, or thin-gauge materials.
Proficiencies we value
  • Equipment troubleshooting
  • CNC programming
  • CNC machine setup & changeover
The tools of your trade
  • CNC Mill: 3–4 axis VMC (Fanuc, Mazak)
  • CNC Lathe: 2–4 axis (Mazak)
Rewards & growth
  • $55,000–$75,000 per year
  • Comprehensive benefits
  • Ample overtime
  • PTO
  • 401(k)
  • & more

We move quickly and so should you—roles are being filled now.

Heads-up: Expect a call from a (774) area code. Our recruiting team connects remotely and may not appear as a local number.


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