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Thermal System Control Calibration Engineer Jobs

Jobtailor

Calibration Engineer

Dearborn, MI · On-site

Develop and optimize control system calibrations for performance, drivability, fuel economy ... shift quality, thermal performance, hybrid operation, electric driving, and all-wheel-drive ...

New

Ford Motor Company

Calibration Engineer

Dearborn, MI · On-site

VPSE calibrates, integrates, and optimizes powertrain control systems for gasoline, diesel, hybrid ... shift quality, thermal performance, hybrid operation, electric driving, and all-wheel-drive ...

Ford Motor Company

Calibration Engineer

Dearborn, MI · Hybrid

Develop and optimize control system calibrations that deliver customer attributes including ... shift quality, thermal performance, hybrid operation, electric driving, and all-wheel-drive ...

Blue Bird

Sr. Controls & Calibration Engineer

Troy, MI · On-site

$90K - $120K/yr

Our dedicated team members design, engineer and manufacture school buses with a singular focus on ... systems, this role develops production-ready control calibrations for propulsion, braking, thermal ...

Blue Bird

Sr. Controls & Calibration Engineer

Troy, MI · On-site

$90K - $120K/yr

Our dedicated team members design, engineer and manufacture school buses with a singular focus on ... systems, this role develops production-ready control calibrations for propulsion, braking, thermal ...

Ford Motor Company

Calibration Engineer

Dearborn, MI · On-site

$65K - $166K/yr

VPSE calibrates, integrates, and optimizes powertrain control systems for gasoline, diesel, hybrid ... emissions, OBD, thermal, or driveline calibrations. Experience with calibration and data ...

Vertiv Co

Thermal System Controls Developer

Westerville, OH · On-site

$43.50 - $55.75/hr

Develop software and control logic for Vertiv's system-level thermal controls and optimization ... Collaborate with Platform Engineering and Business Unit teams to identify synergies ...

Astrolab

Staff Thermal Control Systems Engineer

Hawthorne, CA · On-site +1

$190K - $220K/yr

Software Engineering Employment Type: Full Time Location: Hawthorne, California Compensation: $190 ... Support calibration of thermal control system sensors and implementation of calibration in flight ...

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Thermal System Control Calibration Engineer information

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$43.5K

$104.5K

$167.5K

How much do thermal system control calibration engineer jobs pay per year?

As of Sep 9, 2026, the average yearly pay for thermal system control calibration engineer in the United States is $104,528.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,000.00 and $129,000.00 per year, depending on experience, location, and employer.

What does a thermal system control calibration engineer do?

A Thermal System Control Calibration Engineer is responsible for developing, testing, and fine-tuning the control systems that manage heating, ventilation, and air conditioning (HVAC) or other thermal systems in vehicles or buildings. Their work ensures that these systems operate efficiently, safely, and within regulatory standards by calibrating sensors, actuators, and control algorithms. They often use specialized software and testing equipment to simulate real-world conditions, analyze data, and optimize performance. This role is critical in industries like automotive, aerospace, and energy, where precise temperature control and energy efficiency are essential.

What are the key skills and qualifications needed to thrive as a thermal system control calibration engineer, and why are they important?

To thrive as a Thermal System Control Calibration Engineer, you need a strong background in mechanical or electrical engineering, thermal dynamics, and control systems, usually supported by a relevant engineering degree. Familiarity with calibration tools, data acquisition systems, MATLAB/Simulink, and automotive diagnostic equipment is typically required. Strong analytical thinking, attention to detail, and effective communication are essential soft skills for diagnosing issues and collaborating with cross-functional teams. These competencies are crucial for ensuring precise thermal system performance, regulatory compliance, and successful integration within complex engineering projects.

What are some common challenges faced by a thermal system control calibration engineer, and how are they typically addressed?

Thermal System Control Calibration Engineers often encounter challenges such as managing complex system interactions, adapting to evolving vehicle platforms, and ensuring calibration accuracy under varying environmental conditions. These challenges are addressed by collaborating closely with cross-functional teams—such as hardware, software, and testing groups—to validate and refine control strategies. Regular use of advanced simulation tools and real-world testing help identify potential issues early, while ongoing professional development ensures engineers stay current with the latest technologies and best practices.

What is the difference between Thermal System Control Calibration Engineer vs Mechanical Systems Calibration Engineer?

AspectThermal System Control Calibration EngineerMechanical Systems Calibration Engineer
Primary FocusCalibrating thermal control systems and ensuring temperature regulation accuracyCalibrating mechanical components and systems for precision and performance
Required CredentialsBachelor's in Mechanical, Electrical, or Thermal Engineering; certifications in calibration or control systemsBachelor's in Mechanical Engineering; certifications in calibration or mechanical testing
Work EnvironmentManufacturing plants, aerospace, automotive, or HVAC industriesManufacturing, aerospace, automotive, or industrial facilities
Industry UsageUsed in industries requiring precise thermal management and controlUsed in industries focusing on mechanical system accuracy and performance

The main difference lies in their focus: Thermal System Control Calibration Engineers specialize in calibrating thermal control systems to ensure temperature accuracy, while Mechanical Systems Calibration Engineers focus on mechanical components. Both roles require calibration skills and relevant certifications but serve different technical areas within manufacturing and engineering industries.

Are thermal system control calibration engineers in demand?

Thermal system control calibration engineers are in demand due to the growing need for precise temperature management in industries such as automotive, aerospace, and manufacturing. These roles often require expertise in control systems, calibration tools, and software, with employment prospects driven by advancements in technology and automation.

What are popular job titles related to Thermal System Control Calibration Engineer jobs?

For Thermal System Control Calibration Engineer jobs, the most frequently searched job titles are:

Infographic showing various Thermal System Control Calibration Engineer job openings in the United States as of September 2026, with employment types broken down into 1% As Needed, 85% Full Time, 12% Part Time, and 2% Contract. Highlights an 91% Physical, 2% Hybrid, and 7% Remote job distribution, with an average salary of $104,528 per year, or $50.3 per hour.

Project Engineer, Calibrator - Powertrain & Thermal

Auburn Hills, MI • On-site

FEV North America Inc
Motor Vehicle Manufacturing • 501 - 1,000 employees
Learn more about FEV North America Incexternal

Full-time

Re-posted 14 days ago

Job description

Description:

As a Calibration Engineer, you will primarily be responsible for conducting Bench/Vehicle Evaluations and Software Calibration of Powertrain and Thermal Systems, such as: Transmission System, Electrical Motor Inverter, Battery, Energy Management, Thermal Management System and Cabin Controls This position offers an exciting opportunity to work on cutting-edge automotive systems, contributing to the development of advanced powertrain and thermal management solutions that enhance vehicle efficiency, safety, and customer satisfaction.


Responsibilities:

  • Conduct Bench and Vehicle Evaluations to assess system performance and identify calibration opportunities.
  • Perform Software Calibration of Powertrain and Thermal Systems, including Transmission Systems, Electrical Motor Inverters, Batteries, Energy Management, Thermal Management Systems, and Cabin Controls.
  • Support various aspects of Vehicle and Powertrain Controller Software Calibration Development.
  • Plan calibration activities and vehicle evaluations to ensure project milestones are met efficiently.
  • Set up and maintain calibration tools and equipment to ensure accurate and reliable testing.
  • Collaborate with cross-functional teams to ensure calibration processes align with project requirements and technical standards.
  • Document calibration procedures, results, and recommendations for continuous improvement.
  • Manage calibration projects within predefined budgets, timelines, and quality standards.
Requirements:
  • Bachelor's degree in mechanical, Electrical, Automotive Engineering, or a related field.
  • 3+ years of experience 
  • Proven experience in vehicle or powertrain calibration, preferably in an automotive environment.
  • Strong understanding of powertrain systems, thermal management, and vehicle control modules.
  • Proficiency with calibration tools and software such as INCA, CANape, or similar.

Preferred Qualifications:

  • Excellent analytical and problem-solving skills.
  • Ability to plan and organize calibration activities effectively.
  • Strong communication skills to collaborate with multidisciplinary teams.
  • Detail-oriented with a focus on quality and accuracy.
  • Ability to work under pressure and meet project deadlines. 


Equal opportunity employer as to all protected groups, including protected veterans and individuals with disabilities