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Thermal Spray Coating Engineer Jobs (NOW HIRING)

StandardAero

Thermal Spray - Coating Technician

Cincinnati, OH · On-site

$15.75 - $21/hr

Thermal Spray - Coating Technician Cincinnati, OH Shifts Available: 2nd Shift: 4/10-hour shifts Monday-Thursday (10% Shift Differential) Weekend Shift: 3/12-hour Shifts Friday - Sunday (11% Shift ...

StandardAero

Thermal Spray - Coating Technician

Cincinnati, OH · On-site

$15.75 - $20.75/hr

Thermal Spray - Coating Technician Cincinnati, OH Shifts Available: 2nd Shift: 4/10-hour shifts Monday-Thursday (10% Shift Differential) Weekend Shift: 3/12-hour Shifts Friday - Sunday (11% Shift ...

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Thermal Spray Coating Engineer information

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$75.5K

$100.3K

$122.5K

How much do thermal spray coating engineer jobs pay per year?

As of Sep 9, 2026, the average yearly pay for thermal spray coating engineer in the United States is $100,319.00, according to ZipRecruiter salary data. Most workers in this role earn between $88,500.00 and $109,500.00 per year, depending on experience, location, and employer.

What does a thermal spray coating engineer do?

A Thermal Spray Coating Engineer is responsible for designing, developing, and overseeing the application of protective coatings to surfaces using thermal spray processes. These coatings are typically applied to improve wear resistance, prevent corrosion, or restore dimensions to components in industries such as aerospace, automotive, and energy. The engineer selects appropriate materials and equipment, optimizes process parameters, and ensures that coatings meet quality and safety standards. They may also be involved in troubleshooting, research, and development of new coating technologies.

What are the key skills and qualifications needed to thrive as a thermal spray coating engineer?

To thrive as a Thermal Spray Coating Engineer, you need a solid background in materials science, mechanical engineering, and surface engineering, often supported by a relevant engineering degree. Familiarity with thermal spray equipment, process controls, and industry standards such as ISO or ASME, along with certifications like AWS CWI or NACE, is highly valuable. Strong analytical thinking, attention to detail, and effective communication skills help ensure quality results and collaboration with cross-functional teams. These competencies are crucial for developing durable coatings, optimizing processes, and meeting safety and performance specifications in demanding industrial environments.

What are some typical challenges faced by thermal spray coating engineers in maintaining coating quality and consistency?

Thermal Spray Coating Engineers often encounter challenges related to ensuring coating uniformity, adhesion, and thickness, especially when working with complex geometries or varying substrate materials. Controlling process parameters such as spray distance, temperature, and material feed rates is critical to achieving consistent results. Additionally, they must troubleshoot equipment issues and adapt to evolving customer specifications, all while adhering to strict safety and environmental standards. Collaboration with quality assurance teams and production staff is essential to resolve issues quickly and maintain high-quality outputs.

What is the difference between Thermal Spray Coating Engineer vs Surface Coating Technician?

AspectThermal Spray Coating EngineerSurface Coating Technician
CredentialsBachelor's degree in engineering or materials science, certifications in thermal spray processesHigh school diploma or technical training, certifications in coating application
Work EnvironmentDesigning processes, overseeing coating applications, testing materials in labs or industrial settingsApplying coatings on parts in manufacturing or maintenance settings
Industry UsageResearch, development, and quality control in aerospace, automotive, or industrial sectorsProduction and maintenance in manufacturing plants or repair shops

The main difference is that Thermal Spray Coating Engineers focus on designing and improving coating processes, while Surface Coating Technicians perform the actual application of coatings. Engineers typically require higher education and work in more analytical roles, whereas technicians focus on hands-on application and maintenance tasks.

What are popular job titles related to Thermal Spray Coating Engineer jobs?

For Thermal Spray Coating Engineer jobs, the most frequently searched job titles are:

Infographic showing various Thermal Spray Coating Engineer job openings in the United States as of September 2026, with employment types broken down into 1% Internship, 92% Full Time, 3% Part Time, and 4% Contract. Highlights an 85% Physical, 4% Hybrid, and 11% Remote job distribution, with an average salary of $100,319 per year, or $48.2 per hour.

Thermal Spray Coating

Oldsmar, FL

Automation Personnel Services
Recruiting and Staffing Services • 10K+ employees
Learn more about Automation Personnel Servicesexternal

$16 - $19/hr

Full-time, Other

Medical, Dental, Vision, Life, Retirement

Re-posted 2 hours ago

Job description

Thermal Spray Coating
Automation Personnel Services is looking for a Thermal Spray Coating for a company based in Oldsmar, FL. In this role, you will have the opportunity to advance your career while being a key part of a leading manufacturer specializing in advanced coating processes for industries such as aerospace and automotive.  

Pay Rate 
$16.00- $19.00 per hour, depending on experience and shift

Schedule and Hours 
1st shift – Monday - Friday from 8:30 am to 5:00 pm
2nd shift – Monday – Friday from 3:00 pm to 11:30 pm
3rd shift – Monday – Friday from 11:00 pm to 7:00 am
 
Thermal Spray Coating Duties and Responsibilities
• Operate and maintain thermal spray coating equipment, including HVOF, plasma spray, flame spray, and wire arc systems.
• Prepare surfaces and apply coatings to components per engineering specifications and quality standards.
• Conduct pre-treatment and post-treatment processes to ensure optimal coating adhesion and performance.
• Perform quality inspections using non-destructive testing (NDT) techniques such as ultrasonic testing, eddy current, and metallographic analysis.
• Troubleshoot coating defects and implement process improvements to optimize coating performance.
• Work with R&D and engineering teams to develop and refine coating techniques.
• Ensure compliance with safety regulations, ISO standards, and company policies related to coating operations.
• Maintain detailed process documentation, including SOPs, work instructions, and technical reports.

Thermal Spray Coating Qualifications and Requirements 
• High School Diploma or equivalent.
• 2+ years of experience in a thermal spray coating environment.
• Hands-on experience with HVOF, plasma, flame, or wire arc spray systems.
• Familiarity with coating inspection techniques, such as adhesion testing, hardness testing, and microscopy.
• Ability to read and interpret blueprints, engineering drawings, and process specifications.
• Knowledge of quality assurance standards (ISO 9001, AS9100) and industry regulations.
• Strong troubleshooting skills and ability to analyze and resolve process-related issues.
• Excellent communication and teamwork skills.
 
Job Type 
Full-time, Temporary to Hire

Benefits 
  • Weekly Pay
  • Medical, dental, vision, short-term disability, and life insurance
  • 40 Hours Service Bonus after 1 year of continuous service and 1500 hours
  • 6 paid Holidays after 1 year of continuous service and 1500 hours
401(k) Retirement Plan
Automation Personnel Services is the only staffing agency specializing in manufacturing and industrial roles that offers 401(k) matching to all eligible contingent and temporary associates.

Click Apply Now to submit your application or call us at 813.888.7508 to learn more. You can also apply in person at our office located at: 
Automation Personnel Services Tampa Branch
3918 West Hillsborough Ave.
Tampa, FL 33614

Bonus Opportunity!
We are also offering a $50.00 referral bonus. Both employee and referral must stay on assignment for 30 days to receive the payout.

About Automation Personnel Services
Automation Personnel Services is a highly recognized staffing agency with over 30 years of experience in manufacturing and light-industrial staffing. Our accolades include:
Automation Personnel Services logo

About Automation Personnel Services

Sourced by ZipRecruiter

Automation Personnel Services is an award-winning staffing agency with more than 30 years of experience in manufacturing and light-industrial staffing. Automation Personnel Services is the winner of the ClearlyRated® Best of Staffing Talent Award in 2019-2022, and the ClearlyRated® Best of Staffing Client Award for seven straight years, 2016-2022. Automation Personnel Services is also the recipient of the Safety Standard of Excellence Award by the American Staffing Association.

Industry

Recruiting and staffing services

Company size

10,000+ Employees

Headquarters location

Birmingham, AL, US

Year founded

1990

Social media

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