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System Controls Engineer Jobs in Alabama (NOW HIRING)

SPOC Energy

Senior Controls Engineer

Trussville, AL · On-site

$89K - $117K/yr

Position Summary The Senior Controls Engineer is responsible for the architecture, design, and ... Design and develop control systems for high-power applications, including system architecture ...

SPOC Energy

Senior Controls Engineer

Trussville, AL · On-site

$89K - $117K/yr

Position Summary The Senior Controls Engineer is responsible for the architecture, design, and ... Design and develop control systems for high-power applications, including system architecture ...

Actalent

Senior Controls Engineer

Birmingham, AL

$90K - $120K/yr

The Senior Controls Engineer designs, develops, and implements advanced control systems that ... Design and develop control systems for high-power applications, including overall system ...

SPOC Automation

Senior Controls Engineer

Trussville, AL · On-site

$89K - $117K/yr

Design and develop control systems for high-power applications, including system architecture ... Bachelor's degree in electrical engineering, Controls Engineering, or related field. * 7+ years of ...

Avanzar Interior Technologies

Controls Engineer

Eastaboga, AL · On-site

$75K - $98K/yr

Controls Engineer Job Duties: * The Controls Engineer will Support the maintenance department by ... Ability to diagnose problems with hydraulic, pneumatic and mechanical systems interfacing with ...

Avanzar Interior Technologies

Controls Engineer

Eastaboga, AL · On-site

$75K - $98K/yr

Controls Engineer Job Duties: * The Controls Engineer will Support the maintenance department by ... Ability to diagnose problems with hydraulic, pneumatic and mechanical systems interfacing with ...

Adient

Controls Engineer

Eastaboga, AL · On-site

$75K - $98K/yr

Controls Engineer Job Duties: * The Controls Engineer will Support the maintenance department by ... Ability to diagnose problems with hydraulic, pneumatic and mechanical systems interfacing with ...

mlp

Controls Engineer

Alabaster, AL · On-site

$71K - $91K/yr

Support upgrades and modifications to existing equipment, control systems, and manufacturing ... Bachelor's degree in Electrical Engineering, Controls Engineering, Automation Engineering ...

New

Core Group Resources

Sr. Controls Engineer

Trussville, AL · On-site

$89K - $117K/yr

Senior Controls Engineer Overview We are seeking an accomplished Senior Controls Engineer to ... Architect and develop advanced control systems for high-power electrical applications, including ...

New

Core Group Resources

Sr. Controls Engineer

Trussville, AL · On-site

$89K - $117K/yr

Senior Controls Engineer Overview We are seeking an accomplished Senior Controls Engineer to ... Architect and develop advanced control systems for high-power electrical applications, including ...

New

Daimler Trucks North America LLC

Controls Engineer

Vance, AL · On-site

$74K - $96K/yr

Serves as the controls engineer for Series Planning, ensuring manufacturing systems, equipment, and automation are prepared for future vehicle requirements while maintaining MBUSI and global ...

Birdon

Controls Engineer III

Bayou La Batre, AL · On-site

$77K - $100K/yr

The Controls Engineer III ensures control system engineering tasks and deliverables meet technical, schedule, and cost objectives. Roles and Responsibilities: * Provide engineering for a broad ...

Birdon

Controls Engineer III

Bayou La Batre, AL · On-site

$77K - $100K/yr

The Controls Engineer III ensures control system engineering tasks and deliverables meet technical, schedule, and cost objectives. Roles and Responsibilities: * Provide engineering for a broad ...

Mercedes-Benz Group

Controls Engineer

Vance, AL · On-site

$74K - $96K/yr

Serves as the controls engineer for Series Planning, ensuring manufacturing systems, equipment, and automation are prepared for future vehicle requirements while maintaining MBUSI and global ...

Daimler

Controls Engineer

Vance, AL · On-site

$74K - $96K/yr

Serves as the controls engineer for Series Planning, ensuring manufacturing systems, equipment, and automation are prepared for future vehicle requirements while maintaining MBUSI and global ...

Mercedes-Benz Cars UK Limited

Controls Engineer

Vance, AL · On-site

$74K - $96K/yr

Serves as the controls engineer for Series Planning, ensuring manufacturing systems, equipment, and automation are prepared for future vehicle requirements while maintaining MBUSI and global ...

Automationtechies

Controls Engineer

Montgomery, AL · On-site

$82K - $106K/yr

We are seeking a skilled and motivated Controls Engineer to design, build, and install turnkey control systems. This role demands a self-reliant engineer with strong problem-solving skills and ...

Automationtechies

Controls Engineer

Montgomery, AL · On-site

$82K - $106K/yr

We are seeking a skilled and motivated Controls Engineer to design, build, and install turnkey control systems. This role demands a self-reliant engineer with strong problem-solving skills and ...

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System Controls Engineer information

What is a system controls engineer?

A System Controls Engineer is a professional who designs, develops, and maintains automated control systems used in manufacturing, energy, transportation, and other industries. They are responsible for integrating hardware and software solutions to ensure that complex systems operate efficiently and safely. Their work often involves programming controllers, troubleshooting electrical or mechanical issues, and optimizing processes for better performance. System Controls Engineers collaborate with multidisciplinary teams to implement solutions that meet specific operational requirements.

What are some common challenges system controls engineers face when integrating new automation technologies into existing systems?

System Controls Engineers often encounter challenges such as ensuring compatibility between new automation technologies and legacy equipment, minimizing downtime during system upgrades, and maintaining system reliability throughout the integration process. Coordinating with cross-functional teams—including IT, operations, and maintenance—is crucial for troubleshooting issues and implementing solutions efficiently. Staying current with evolving industry standards and safety regulations also plays a key role in successful integration projects.

What are the key skills and qualifications needed to thrive as a system controls engineer, and why are they important?

To thrive as a System Controls Engineer, you need a solid background in electrical engineering, control systems theory, and automation, often supported by a bachelor’s degree in a related field. Proficiency with PLC programming, SCADA systems, industrial networks, and familiarity with tools like MATLAB or AutoCAD is typically required, along with relevant certifications such as Certified Automation Professional (CAP). Strong analytical thinking, problem-solving abilities, and effective communication are essential soft skills for collaborating with cross-functional teams and troubleshooting complex systems. These skills ensure the reliable design, implementation, and maintenance of automated control systems critical to modern industrial operations.

What is the difference between System Controls Engineer vs Automation Engineer?

AspectSystem Controls EngineerAutomation Engineer
Required CredentialsBachelor's in Engineering, certifications like CSCP or relatedBachelor's in Engineering or Computer Science, certifications like PLC or SCADA
Work EnvironmentIndustrial settings, manufacturing plants, process industriesManufacturing, robotics, software development environments
Employer & Industry UsageManufacturers, process industries, automation firmsManufacturers, tech companies, automation solution providers

System Controls Engineers focus on designing and maintaining control systems for industrial processes, while Automation Engineers develop and implement automation solutions, often involving software and robotics. Both roles overlap in industry and credentials but differ in scope and daily tasks.

Are control system engineers in demand?

Control system engineers are in high demand due to the increasing need for automation and process optimization across industries such as manufacturing, energy, and aerospace. They often require skills in PLC programming, SCADA systems, and control theory, with job growth driven by technological advancements and infrastructure upgrades.
System Controls Engineer jobs near you
Infographic showing various System Controls Engineer job openings in Alabama as of August 2026, with employment types broken down into 1% As Needed, 86% Full Time, 10% Part Time, 1% Temporary, and 2% Contract. Highlights an 91% Physical, 2% Hybrid, and 7% Remote job distribution.

Senior Controls Engineer

Trussville, AL • On-site

SPOC Energy
See more jobs at SPOC Energyexternal

$89K - $117K/yr

Other

Posted 11 days ago

Key responsibilities

  • Design and develop control systems for high-power applications, including system architecture, control strategies, and detailed design deliverables.

  • Develop, program, and maintain control software across multiple platforms, including PLC, CODESYS, and Linux-based systems, and integrate control systems with power electronics.

  • Support testing, validation, and commissioning activities, including troubleshooting hardware and software issues and developing technical documentation.

Job description

Position Summary
The Senior Controls Engineer is responsible for the architecture, design, and implementation of advanced control systems supporting high-power electrical equipment and integrated energy systems. This role spans hardware and software development, including control and power panel design, bill of materials (BOM) ownership, PLC/CODESYS programming, and Linux-based control environments.
This individual will serve in leadership and contribution in controls and automation, driving standardized, scalable solutions across product lines while ensuring alignment with SPOC's Lift Up culture-promoting accountability, communication, and team-first execution.
Key Responsibilities
  • Design and develop control systems for high-power applications, including system architecture, control strategies, and detailed design deliverables. Own and develop complete bill of materials (BOMs), I/O lists, wiring diagrams, and panel layouts to support production and field deployment. Ensure designs are manufacturable, serviceable, and aligned with company standards.
  • Develop, program, and maintain control software across multiple platforms, including traditional PLC environments, CODESYS-based systems, and Linux-based control applications. Integrate control systems with inverters, drives, and other power electronics, ensuring proper operation, communication, and protection strategies.
  • Configure and commission variable frequency drives and inverter systems, with strong preference for experience with Danfoss products or equivalent platforms. Develop parameter sets, communication interfaces, and control logic required for stable and efficient system operation.
  • Collaborate cross-functionally with mechanical, electrical, and manufacturing teams to ensure seamless product development and execution. Actively participate in design reviews, providing technical input and identifying risks early in the design process.
  • Support testing, validation, and commissioning activities, including prototype builds, factory acceptance testing (FAT), and field commissioning. Troubleshoot system issues across hardware and software domains, providing timely and effective resolution.
  • Develop and maintain technical documentation, including control narratives, functional specifications, software documentation, and commissioning procedures. Ensure consistency and clarity across all deliverables.
  • Mentor junior engineers and contribute to the development of engineering standards, templates, and best practices within the organization.

Required Qualifications
  • Bachelor's degree in electrical engineering, Controls Engineering, or related field.
  • 7+ years of experience in industrial controls, automation, or power systems engineering.
  • Demonstrated experience working with PLC platforms and CODESYS environments.
  • Strong experience with Linux-based systems, including application development, scripting, and system integration.
  • Direct experience designing and supporting high-power electrical systems, including integration with inverters or variable frequency drives.
  • Proven ability to develop and manage BOMs, electrical schematics, and control panel designs.
  • Strong troubleshooting skills across electrical systems, controls software, and integrated systems.

Preferred Qualifications
  • Experience with Danfoss drives and inverter systems.
  • Experience with industrial communications protocols (Modbus, CAN, Ethernet/IP, TCP/IP, etc.).
  • Familiarity with power systems concepts including motor control, protection schemes, and energy systems.
  • Experience supporting commissioning in field environments (marine, industrial, oil & gas, or similar).
  • Exposure to embedded systems or edge-device software architecture is a plus.
Culture
  • Strong communicator who actively engages across teams and disciplines to drive alignment and clarity.
  • Highly collaborative, with a willingness to both lead and support team efforts as needed.
  • Takes ownership of outcomes and consistently follows through on commitments.
  • Thrives in a fast-paced, high-accountability environment with evolving priorities.
  • Demonstrates behaviors aligned with SPOC's Lift Up culture-raising the standard of performance, supporting teammates, and contributing to a positive and accountable work environment.
Why This Role Matters
This role is critical to scaling SPOC's controls and automation capabilities across increasingly complex product offerings. The Senior Controls Engineer will directly influence system reliability, product consistency, and the speed at which novel solutions are brought to market.
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