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Senior Tooling Engineer Jobs in Addison, IL (NOW HIRING)

Vizient

Senior AI Tooling Engineer

Chicago, IL · On-site

$107K - $147K/yr

The Senior AI Tooling Engineer will initially support platforms such as Jellyfish and Amplitude while applying reusable engineering practices across platform implementation, source-to-platform data ...

Vizient, Inc.

Senior AI Tooling Engineer

Chicago, IL

$107K - $147K/yr

The Senior AI Tooling Engineer will initially support platforms such as Jellyfish and Amplitude while applying reusable engineering practices across platform implementation, source-to-platform data ...

New

Flex Ltd.

Tooling Engineer-1

Libertyville, IL · On-site

$122K - $168K/yr

Reporting to the Sr. Process Engineering Manager, the potential candidate would be responsible for designing and engineering tooling protocols for molds, jigs and fixtures as required to meet ...

Flex

Tooling Engineer-1

Libertyville, IL

$122K - $168K/yr

Reporting to the Sr. Process Engineering Manager, the potential candidate would be responsible for designing and engineering tooling protocols for molds, jigs and fixtures as required to meet ...

Ingersoll-Rand

Sr. Molding Engineer

Lincolnshire, IL · On-site

$100 - $125/hr

Job Title Sr. Process Engineer Location Lincolnshire, IL About Us Imagine a company with technology ... The Process Engineer collaborates closely with the Tooling, Production, Quality, NPI and ...

Spirax-Sarco Engineering

Sr. Manufacturing Engineer

Cary, IL · On-site

$92K - $126K/yr

The Role: The senior manufacturing engineer is responsible for leading the development and ... Design and implement of specialized tooling and fixtures for manufacturing. * Create programs for ...

MacLean-Fogg

Senior Tool Design Engineer

Mundelein, IL · On-site

$90K - $110K/yr

The Senior Tool Design Engineer is also responsible for mentoring junior engineers, providing ... Key Responsibilities * Lead the design and development of high-performance tooling for ...

Durex Industries

Sr. Manufacturing Engineer

Cary, IL · On-site

$92K - $126K/yr

The Role: The senior manufacturing engineer is responsible for leading the development and ... Design and implement of specialized tooling and fixtures for manufacturing. * Create programs for ...

Chromalox

Sr. Manufacturing Engineer

Cary, IL · On-site

$92K - $126K/yr

The Role: The senior manufacturing engineer is responsible for leading the development and ... Design and implement of specialized tooling and fixtures for manufacturing. * Create programs for ...

Kunai

Senior Software Engineer

Chicago, IL · On-site

$126K - $166K/yr

We are seeking a Senior Software Engineer to join a high-impact digital payments modernization ... Leverage AI-assisted development tooling (including GitHub Copilot) to improve development velocity ...

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All JobsTooling Engineer JobsSenior Tooling Engineer JobsSenior Tooling Engineer Jobs in Addison, IL

Senior Tooling Engineer information

See Addison, IL salary details

$59.6K

$126.8K

$183.8K

How much do senior tooling engineer jobs pay per year?

As of Sep 4, 2026, the average yearly pay for senior tooling engineer in Addison, IL is $126,793.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,700.00 and $143,800.00 per year, depending on experience, location, and employer.

What is a senior tooling engineer?

Senior Tooling Engineers are specialized professionals responsible for designing, developing, and maintaining the tools, molds, and fixtures used in manufacturing processes. They play a key role in ensuring that production equipment is efficient, safe, and capable of producing high-quality parts. Senior Tooling Engineers often lead projects, mentor junior engineers, and collaborate with design, production, and quality teams to optimize manufacturing workflows. Their expertise is essential in industries such as automotive, aerospace, and consumer goods manufacturing.

What are some common challenges faced by senior tooling engineers when introducing new tooling solutions to manufacturing processes?

Senior Tooling Engineers often encounter challenges such as aligning new tooling solutions with existing manufacturing equipment, ensuring minimal production downtime during implementation, and maintaining high product quality standards. They also need to collaborate closely with cross-functional teams—including design, production, and quality assurance—to address unforeseen issues and optimize the tooling for efficiency and safety. Balancing cost-effectiveness with innovation is another key aspect, as is staying updated with the latest industry technologies and standards.

What are the key skills and qualifications needed to thrive as a senior tooling engineer, and why are they important?

To thrive as a Senior Tooling Engineer, you need advanced knowledge of tool design, manufacturing processes, materials science, and typically a degree in mechanical or manufacturing engineering. Familiarity with CAD/CAM software, mold flow analysis tools, and experience with CNC machinery or related certifications are highly valued. Strong problem-solving abilities, attention to detail, and effective communication skills distinguish top performers in this role. These competencies are crucial for ensuring high-quality tool production, efficient project execution, and seamless collaboration with cross-functional teams.

What are popular job titles related to Senior Tooling Engineer jobs in Addison, IL?

For Senior Tooling Engineer jobs in Addison, IL, the most frequently searched job titles are:

What cities near Addison, IL are hiring for Senior Tooling Engineer jobs?

Cities near Addison, IL with the most Senior Tooling Engineer job openings:

Senior Tooling Engineer jobs near you
Infographic showing various Senior Tooling Engineer job openings in Addison, IL as of August 2026, with employment types broken down into 90% Full Time, 5% Part Time, 1% Temporary, 3% Contract, and 1% Nights. Highlights an 85% Physical, 5% Hybrid, and 10% Remote job distribution, with an average salary of $126,793 per year, or $61 per hour.

Senior Tooling Engineer

Sterling Engineering

Libertyville, IL • On-site

$145K - $175K/yr

Other

Re-posted 17 days ago

Job description

Principal Tooling Engineer – Injection Molding

Location: Libertyville, IL (Relocation assistance available for qualified candidates)

Travel: International travel to Denmark required during the first year (typically 1–2 weeks per trip), with travel decreasing significantly after launch.

Compensation: $145,000–$175,000 annually + 10% bonus

Position Summary

We're looking for a seasoned Principal Tooling Engineer to lead the design, development, and implementation of advanced injection molding tooling for an innovative medical manufacturing program. This position will play a critical role in launching U.S. manufacturing operations for a flagship medical product while partnering with global engineering teams and customers throughout the tooling lifecycle.

This opportunity is ideal for an experienced tooling professional who enjoys solving complex manufacturing challenges, driving continuous improvement, and working closely with cross-functional teams from concept through production.


What You'll Do

  • Lead the design and development of precision injection molds, fixtures, and manufacturing tooling.
  • Evaluate product designs for manufacturability and provide DFM recommendations during development.
  • Support tooling validation activities, mold trials, and production readiness.
  • Troubleshoot tooling and molding issues while implementing effective corrective actions.
  • Drive tooling modifications, engineering changes, and continuous improvement initiatives focused on quality and cost.
  • Partner with engineering, manufacturing, quality, and customer teams throughout tool qualification and product launch.
  • Create and maintain tooling documentation, standards, and manufacturing procedures.
  • Mentor tooling technicians and provide technical expertise across engineering teams.
  • Track project milestones and communicate progress to internal stakeholders and customers.
  • Participate in early program support through collaboration with the Denmark engineering team during the initial launch phase.


Qualifications

  • Bachelor's degree in Engineering or another technical discipline.
  • 15+ years of experience with injection molding tooling in a manufacturing environment.
  • Extensive knowledge of mold design, tool validation, troubleshooting, and process optimization.
  • Strong understanding of thermoplastics and/or thermoset molding processes.
  • Experience with Design for Manufacturability (DFM), mold flow analysis, and tooling qualification.
  • Hands-on background working with tooling, mold shops, or production operations.
  • Excellent communication skills with the ability to work across multiple engineering disciplines.


Preferred Experience

  • Medical device, pharmaceutical, or other highly regulated manufacturing environments.
  • Experience supporting global manufacturing transfers or new product introductions (NPI).
  • Familiarity with inspection equipment, metrology tools, and mechanical/electrical testing methods.


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