ZipRecruiter

Log In

1

Senior Tooling Engineer Jobs in Addison, IL (NOW HIRING)

UGN

Tooling Engineer

Downers Grove, IL

This position serves at a senior level and oversees complex tool engineering assignments, including, but not limited to design, purchase, and implementation of UGN machine process tooling at all UGN ...

UGN

Tooling Engineer

Downers Grove, IL · On-site

$100K - $125K/yr

This position serves at a senior level and oversees complex tool engineering assignments, including, but not limited to design, purchase, and implementation of UGN machine process tooling at all UGN ...

Salesforce, Inc.

Director, AI & Tooling

Chicago, IL · On-site

... direct engineering relationships. Evaluations Tooling Own the end-to-end evaluations tooling ... to senior stakeholders Expected Outcomes * Help Agent resolution rate and quality scores ...

New

HRT Solutions

Sr. Manufacturing Engineer

Cary, IL · On-site

$92K - $126K/yr

Position Summary The Senior Manufacturing Engineer is responsible for leading the development ... Design and implement specialized tooling, fixtures, and manufacturing aids. * Develop and maintain ...

Kunai

Senior Software Engineer

Chicago, IL · On-site

$126K - $166K/yr

We are seeking a Senior Software Engineer to join a high-impact digital payments modernization ... Leverage AI-assisted development tooling (including GitHub Copilot) to improve development velocity ...

MacLean-Fogg

Senior Tool Design Engineer

Mundelein, IL · On-site

$90K - $110K/yr

The Senior Tool Design Engineer is also responsible for mentoring junior engineers, providing ... Key Responsibilities * Lead the design and development of high-performance tooling for ...

Adyen

Senior CI/CD Engineer

Chicago, IL · On-site

$180K - $243K/yr

Senior CI/CD Engineer Adyen is looking for an Infrastructure Developer for the In-Person-Payments Tooling team in Chicago. This role focuses on CI/CD Engineering, ensuring smooth and efficient ...

Adyen

Senior CI/CD Engineer

Chicago, IL

$180K - $243K/yr

Senior CI/CD Engineer Adyen is looking for an Infrastructure Developer for the In-Person-Payments Tooling team in Chicago. This role focuses on CI/CD Engineering, ensuring smooth and efficient ...

next page

Showing results 1-20

All JobsTooling Engineer JobsSenior Tooling Engineer JobsSenior Tooling Engineer Jobs in Addison, IL

Senior Tooling Engineer information

See Addison, IL salary details

$59.6K

$126.8K

$183.8K

How much do senior tooling engineer jobs pay per year?

As of Aug 10, 2026, the average yearly pay for senior tooling engineer in Addison, IL is $126,793.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,700.00 and $143,800.00 per year, depending on experience, location, and employer.

What is a senior tooling engineer?

Senior Tooling Engineers are specialized professionals responsible for designing, developing, and maintaining the tools, molds, and fixtures used in manufacturing processes. They play a key role in ensuring that production equipment is efficient, safe, and capable of producing high-quality parts. Senior Tooling Engineers often lead projects, mentor junior engineers, and collaborate with design, production, and quality teams to optimize manufacturing workflows. Their expertise is essential in industries such as automotive, aerospace, and consumer goods manufacturing.

What are the key skills and qualifications needed to thrive as a senior tooling engineer, and why are they important?

To thrive as a Senior Tooling Engineer, you need advanced knowledge of tool design, manufacturing processes, materials science, and typically a degree in mechanical or manufacturing engineering. Familiarity with CAD/CAM software, mold flow analysis tools, and experience with CNC machinery or related certifications are highly valued. Strong problem-solving abilities, attention to detail, and effective communication skills distinguish top performers in this role. These competencies are crucial for ensuring high-quality tool production, efficient project execution, and seamless collaboration with cross-functional teams.

What are some common challenges faced by senior tooling engineers when introducing new tooling solutions to manufacturing processes?

Senior Tooling Engineers often encounter challenges such as aligning new tooling solutions with existing manufacturing equipment, ensuring minimal production downtime during implementation, and maintaining high product quality standards. They also need to collaborate closely with cross-functional teams—including design, production, and quality assurance—to address unforeseen issues and optimize the tooling for efficiency and safety. Balancing cost-effectiveness with innovation is another key aspect, as is staying updated with the latest industry technologies and standards.
What are popular job titles related to Senior Tooling Engineer jobs in Addison, IL? For Senior Tooling Engineer jobs in Addison, IL, the most frequently searched job titles are:
What cities near Addison, IL are hiring for Senior Tooling Engineer jobs? Cities near Addison, IL with the most Senior Tooling Engineer job openings:
Senior Tooling Engineer jobs near you
Infographic showing various Senior Tooling Engineer job openings in Addison, IL as of August 2026, with employment types broken down into 93% Full Time, and 7% Contract. Highlights an 100% In-person job distribution, with an average salary of $126,793 per year, or $61 per hour.

Principal Tooling Engineer

Sterling Engineering Inc.

Buffalo Grove, IL

$145K - $175K/yr

Full-time

Re-posted 6 days ago

Job description

Principal Tooling Engineer – Injection Molding
Location: Libertyville, IL (Relocation assistance packages offered for qualified candidates)
Travel: International travel to Denmark (1–2 weeks at a time during the first year; significantly reduced thereafter)
Target Pay: $145,000-$175,000/year + 10% annual bonus

Overview
We are seeking an experienced Principal Tooling Engineer to support the development of state-of-the-art injection molding tooling for a high-visibility medical manufacturing program, including production of a leading weight-loss therapy. This role partners closely with global customers and internal engineering teams to design, validate, and launch advanced tooling while helping establish U.S.-based manufacturing capability.
This is a highly collaborative, hands-on position ideal for a senior tooling professional who enjoys working across design, process development, and shop-floor execution.

Key Responsibilities
  • Design and engineer complex tooling solutions for molds, jigs, and fixtures to meet product and regulatory specifications.
  • Participate in design reviews and perform Design for Manufacturability (DFM) evaluations.
  • Lead validation of molding tools and troubleshoot tooling or process-related issues.
  • Implement cost-effective tooling improvements and engineering changes.
  • Collaborate with cross-functional teams on tool qualification, sampling, and final part approval.
  • Develop and maintain tooling documentation, work instructions, and process standards.
  • Provide technical coaching and guidance to tooling technicians and internal engineering staff.
  • Deliver status updates aligned with project timelines and customer expectations.
  • Support early-phase international collaboration, including travel to Denmark during initial program launch.
Required Qualifications
  • Bachelor’s degree in Engineering or a related technical field.
  • 15+ years of experience in injection molding tooling design, validation, and troubleshooting.
  • Deep expertise in thermoplastics and/or thermosets, mold flow, and molding process optimization.
  • Strong background in Design for Manufacturability and tooling qualification.
  • Hands-on experience working in manufacturing or tool room environments.
  • Proven ability to collaborate across engineering, production, and customer teams.
Preferred Qualifications
  • Medical device or regulated manufacturing experience.
  • Experience supporting global manufacturing transfers or new product launches.
  • Familiarity with inspection, measurement tools, and electronic/mechanical test equipment.
Why Join
  • Opportunity to contribute to a high-impact medical manufacturing program.
  • Visibility with global customers and leadership teams.
  • Key role in bringing advanced production capability to the United States.
  • Collaborative environment where senior technical expertise drives real outcomes.