Hello,
I hope you're doing well.
My name is Bhanu, and I’m reaching out from Intellectt Inc. regarding an exciting contract opportunity for a Senior Controls Engineer based in Libertyville, IL with one of our prestigious clients.
I would love to connect and discuss this opportunity in more detail. Please feel free to share your updated resume at bhanu@intellectt.com
Role: Senior Controls Engineer
Location: Libertyville, IL
Role Summary
The Controls Engineer will lead and support the design, installation, commissioning, and optimization of automated manufacturing equipment in a medical device plant. This role focuses on PLC/SCADA systems, troubleshooting, and continuous improvement of high-volume production systems.
Key Responsibilities
- Develop specifications and user requirements for controls, SCADA, and communication systems
- Oversee OEM machine controls design to ensure safety and performance compliance
- Support installation, FAT/SAT, validation, and commissioning of equipment
- Troubleshoot and resolve equipment downtime and quality issues
- Implement improvements to enhance safety, yield, and productivity
- Manage PLC programs, firmware, and system security
- Optimize HMI, SCADA, MES, and vision inspection systems
- Perform root cause analysis and implement corrective actions
- Define preventive maintenance strategies
- Train maintenance and production teams on controls systems
- Support validation activities and develop test scripts
Required Qualifications
- Bachelor’s degree in Electrical Engineering or related field
- 7+ years in manufacturing/industrial automation
- Strong experience with Allen Bradley PLCs (ControlLogix) and HMI systems
- Proficiency in tools: RSLogix5000, Studio 5000, FactoryTalk SE, Ignition, Cognex
- Experience with drives (PowerFlex, Kinetix) and industrial networks (EtherNet/IP, DeviceNet, ProfiNet)
- Knowledge of PID control, serial communication, RFID systems, and automation hardware
- Strong troubleshooting and communication skills
Preferred Qualifications
- Medical device industry experience
- Experience with vision systems (Cognex, Keyence, Fanuc)
- Exposure to Beckhoff or B&R (ABB) PLCs
Thanks & Regards,
Ajay Bhanu
Senior Recruiter
Intellectt Inc
Bhanu@intellectt.com
Direct: 732 784 4384
Desk number: 732 412 6999- Ext: 159