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Senior Packaging Engineer Jobs in Reston, VA (NOW HIRING)

Marine Engineer, Senior

Washington, DC · Hybrid

$110K - $125K/yr

Seeking an experienced Senior Naval Architect to support The USCG Ship Design Team's vessel ... Conduct analysis and design of auxiliary systems, lead development of technical data packages and ...

Senior Systems Engineer

Silver Spring, MD · Remote

$108K - $148K/yr

The Senior Systems Engineer serves as the senior technical authority for engineering and systems ... Think Tank also offers a comprehensive benefits package that includes medical, dental, and vision ...

Marine Engineer, Senior

Washington, DC · On-site +1

$110K - $125K/yr

Overview Seeking an experienced Senior Naval Architect to support The USCG Ship Design Team ... Conduct analysis and design of auxiliary systems, lead development of technical data packages and ...

Showing results 21-40

Senior Packaging Engineer information

See Reston, VA salary details

$80.6K

$119.2K

$165.4K

How much do senior packaging engineer jobs pay per year?

As of Aug 16, 2026, the average yearly pay for senior packaging engineer in Reston, VA is $119,197.00, according to ZipRecruiter salary data. Most workers in this role earn between $102,500.00 and $123,800.00 per year, depending on experience, location, and employer.

What does a senior packaging engineer do?

As a Senior Packaging Engineer, your daily responsibilities often include designing and testing packaging solutions, evaluating material performance, and optimizing current packaging designs for cost and sustainability. You’ll collaborate closely with cross-functional teams such as product development, manufacturing, marketing, and suppliers to ensure packaging meets both technical and branding requirements. Expect to lead or contribute to project teams, conduct root cause analyses for packaging failures, and stay up-to-date with regulatory and environmental guidelines. This role typically offers a mix of desk-based design work, on-site testing, and meetings, providing varied opportunities for both technical development and leadership.

What is a senior packaging engineer?

A Senior Packaging Engineer is responsible for designing, developing, and optimizing packaging solutions for products to ensure functionality, cost-effectiveness, and sustainability. They collaborate with cross-functional teams, including product development, manufacturing, and marketing, to create packaging that meets regulatory requirements and enhances user experience. Additionally, they analyze materials, conduct testing, and implement improvements to enhance packaging performance and reduce environmental impact.

What are the key skills and qualifications needed to thrive as a senior packaging engineer?

A Senior Packaging Engineer typically requires a degree in engineering (mechanical, packaging, or related field), extensive experience in packaging design, and strong knowledge of materials and manufacturing processes. Proficiency in CAD software, packaging simulation tools, and familiarity with industry standards like ISTA or ASTM certifications is common. Excellent project management, problem-solving abilities, and strong communication skills set top candidates apart. These skills are critical for developing innovative, cost-effective packaging solutions that meet quality, safety, and regulatory requirements while collaborating across teams.

What are popular job titles related to Senior Packaging Engineer jobs in Reston, VA?

For Senior Packaging Engineer jobs in Reston, VA, the most frequently searched job titles are:

What cities near Reston, VA are hiring for Senior Packaging Engineer jobs?

Cities near Reston, VA with the most Senior Packaging Engineer job openings:

Staff Process Engineer, Packaging

IonQ

College Park, MD

Full-time

Posted 5 days ago


Job description

Location: This role is based onsite at our headquarters in College Park, MD.
Travel: Minimal (<10%)
Job ID:
1770 

The Role: 

We are looking for a hands-on Process Engineer, Packaging to keep our College Park cleanroom production moving. You will spend approximately 70-80% of your time in the cleanroom operating, programming, troubleshooting, and improving the equipment used to build our quantum processing units (QPUs).

This is a floor-first engineering role. You will work directly with technicians and engineers to solve problems at the equipment, create and release robust recipes, train operators, and stand up new capabilities. Specific microelectronics packaging experience is valuable, but it is not the only path to success. We can teach our processes; we are looking for an experienced engineer who is driven to learn, takes pride in careful hands-on work, and does what the team needs to deliver hardware.

The role may be leveled as Process Engineer or Senior Process Engineer based on demonstrated experience and scope.

Responsibilities:

  • Provide real-time sustaining engineering support in the cleanroom so QPU builds, technician work, and critical equipment stay on track.
  • Personally operate, program, troubleshoot, and improve complex packaging equipment, with particular emphasis on wire bonding and die/flip-chip bonding.
  • Create, validate, release, and maintain equipment recipes and process programs; use data and disciplined experimentation to establish stable operating windows.
  • Investigate equipment faults, process excursions, and product failures; identify root causes, implement corrective actions, and verify that the fix is effective.
  • Train and qualify operators on packaging equipment and processes, and translate practical learning into clear work instructions, travelers, and operating guidance.
  • Improve existing packaging processes with respect to yield, throughput, repeatability, uptime, and capability.
  • Support hands-on prototype and new-product builds from component preparation through assembly, inspection, characterization, and release.
  • Handle fragile, high-value components carefully and model excellent cleanroom discipline during every build.
  • Collaborate across packaging, manufacturing, QPU design, fabrication, quality, test, and external suppliers to remove blockers and deliver hardware.

Requirements:

  • A bachelor's degree in an engineering or physical sciences discipline.
  • 1-2 years professional experience beyond coursework and internships personally operating complex automated equipment in a production, development, or laboratory environment. 
  • Evidence that you have personally diagnosed equipment or process problems, implemented fixes, and verified results.
  • A genuine preference for working at the equipment and with physical hardware for most of the day.
  • The ability to learn unfamiliar equipment and processes quickly while working safely and carefully.
  • Clear communication skills and the ability to train operators with different levels of technical experience.
  • The ability to work onsite in College Park five days per week during training and initial ramp-up. Some flexibility for limited remote work can be afforded once training is complete.
  • The ability to work for extended periods in full cleanroom gowning.

Preferred Qualifications:

  • Hands-on experience programming or troubleshooting wire bonders , die bonders, and/or optical packaging equipment.
  • Experience in microelectronics, optoelectronics, photonics, RF/microwave hardware, MEMS, aerospace electronics, medical devices, or another precision hardware field.
  • Experience with packaging processes such as solder reflow, epoxy dispense, plasma cleaning, optical inspection, profilometry/interferometry, electrical test, or UHV-compatible assembly.
  • Experience selecting equipment, working directly with vendors, installing and qualifying tools, and releasing recipes for production use.
  • Experience training and qualifying operators and improving a process under schedule pressure.
  • Strong internal drive: you identify the next useful action, follow through without constant prompting, and close the loop.
  • Low ego: no task is beneath you when it helps the team deliver; you are equally willing to troubleshoot a recipe, prepare parts, or clean a tool.
  • Careful and deliberate execution: you slow down when the hardware demands it, protect fragile parts, and treat repeatability and contamination control as part of the engineering work.
  • Team-first behavior: you share knowledge, respond to technician needs, communicate problems early, and optimize for the success of the build rather than personal ownership of the solution.

What success looks like

  • First 30 days: learn the cleanroom workflow and independently operate several core tools while contributing to live builds.
  • By 60 days: own at least one process or equipment family and resolve routine floor escalations with appropriate support.
  • By three months: serve as a credible sustaining-engineering resource across most of the packaging workflow, including troubleshooting and recipe or program changes.
  • By 6 months: deliver measurable improvements in equipment uptime, yield, throughput, or process capability while training and enabling others.

The total compensation package includes base, bonus, equity, and a range of benefit options found on our career site.