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Senior Firearm Design Engineer Jobs in Elgin, IL

Suncast

Senior Design Engineer

Batavia, IL · On-site

The Senior Design Engineer is responsible for taking a product concept and developing it into a finished product. The Senior Design Engineer will lead all project-based activities from initial CAD ...

suncast

Senior Design Engineer

Batavia, IL · On-site

The Senior Design Engineer is responsible for taking a product concept and developing it into a finished product. The Senior Design Engineer will lead all project-based activities from initial CAD ...

suncast

Senior Design Engineer

Batavia, IL · On-site

The Senior Design Engineer is responsible for taking a product concept and developing it into a finished product. The Senior Design Engineer will lead all project-based activities from initial CAD ...

Sterling Engineering Inc.

SR Design Engineer

Wheaton, IL · On-site +1

$135K - $160K/yr

Senior Design Engineer - Electric Distribution Location: Remote/Wheaton, IL Hire Type: Direct Hire Salary: $135K-$160K/YR Benefits: Medical, Dental, Vision, Life Insurance, 401(k) with company match ...

The Will Group

Senior Design Engineer

Wheaton, IL

$130K - $165K/yr

The Will Group is seeking a Senior Design Engineer - Electrical Distribution to help lead utility engineering projects serving Commonwealth Edison and other Exelon operating companies. This is an ...

Luxus

Senior Design Engineer - Bridge

West Chicago, IL · Hybrid

$85K - $115K/yr

Senior Design Engineer - Bridge Location: Chicago, IL (Hybrid - Flexible Schedule, Partial Remote) Company: Epstein Global (Represented by Luxus Group) Salary: $85,000 - $115,000 annually Experience ...

Luxus

Senior Design Engineer - Bridge

West Chicago, IL · Hybrid

$85K - $115K/yr

Senior Design Engineer - Bridge Location: Chicago, IL (Hybrid - Flexible Schedule, Partial Remote) Company: Epstein Global (Represented by Luxus Group) Salary: $85,000 - $115,000 annually Experience ...

Luxus

Senior Design Engineer - Bridge

West Chicago, IL · On-site

$85K - $115K/yr

Senior Design Engineer - Bridge Location: Chicago, IL (Hybrid - Flexible Schedule, Partial Remote) Company: Epstein Global (Represented by Luxus Group) Salary: $85,000 - $115,000 annually Experience ...

GFT.

Senior Highway Design Engineer

Schaumburg, IL

$80K - $100K/yr

GFT is seeking a Senior Highway Design Engineer to join our Transportation Team in Downtown Chicago or Schaumburg, IL ! This role follows a hybrid work model, requiring regular attendance at our ...

AssemblyAI

Senior Design Engineer

Chicago, IL

$180K - $240K/yr

About the role: We're looking for a Senior Design Engineer to own the craft and feel of AssemblyAI's product experience end to end. This person will design and build the interfaces our developers ...

AssemblyAI

Senior Design Engineer

Chicago, IL

About the role: We're looking for a Senior Design Engineer to own the craft and feel of AssemblyAI's product experience end to end. This person will design and build the interfaces our developers ...

AssemblyAI

Senior Design Engineer

Chicago, IL · On-site

About the role: We're looking for a Senior Design Engineer to own the craft and feel of AssemblyAI's product experience end to end. This person will design and build the interfaces our developers ...

MacLean-Fogg

Senior Tool Design Engineer

Mundelein, IL · On-site

Role Summary The Senior Tool Design Engineer applies advanced engineering knowledge and technical expertise to design, develop, and optimize tooling systems for manufacturing processes. This pivotal ...

MacLean-Fogg

Senior Tool Design Engineer

Mundelein, IL

$43.27 - $52.88/hr

Role Summary The Senior Tool Design Engineer applies advanced engineering knowledge and technical expertise to design, develop, and optimize tooling systems for manufacturing processes. This pivotal ...

MacLean-Fogg

Senior Tool Design Engineer

Mundelein, IL · On-site

$90K - $110K/yr

The Senior Tool Design Engineer is also responsible for mentoring junior engineers, providing training to machine operators, and playing an instrumental role in solving complex tooling challenges.

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All JobsFirearm Design Engineer JobsSenior Firearm Design Engineer JobsSenior Firearm Design Engineer Jobs in Elgin, IL

Senior Firearm Design Engineer information

See Elgin, IL salary details

$69.7K

$133K

$192.8K

How much do senior firearm design engineer jobs pay per year?

As of Aug 31, 2026, the average yearly pay for senior firearm design engineer in Elgin, IL is $133,031.00, according to ZipRecruiter salary data. Most workers in this role earn between $106,300.00 and $155,700.00 per year, depending on experience, location, and employer.

What does a senior firearm design engineer do?

A Senior Firearm Design Engineer is responsible for designing, developing, and testing new firearms or improving existing models. They oversee the technical aspects of firearm engineering, ensuring that products meet safety, reliability, and performance standards. Their work involves using computer-aided design (CAD) software, collaborating with manufacturing teams, and staying updated on industry regulations. Additionally, they may lead teams of engineers and coordinate with other departments to bring products from concept to production.

What are the key skills and qualifications needed to thrive as a senior firearm design engineer?

To thrive as a Senior Firearm Design Engineer, you need a strong background in mechanical engineering, ballistics, and CAD design, typically supported by a relevant engineering degree and experience in the firearms industry. Proficiency in 3D modeling software (such as SolidWorks or AutoCAD), familiarity with materials testing, and knowledge of regulatory compliance standards like ATF and ITAR are essential. Attention to detail, problem-solving abilities, and effective communication with cross-functional teams are valuable soft skills in this role. These skills and qualities ensure the creation of innovative, safe, and reliable firearms that meet industry standards and user needs.

What are the typical challenges faced by a senior firearm design engineer when working on new product development?

Senior Firearm Design Engineers often encounter challenges balancing innovation with strict regulatory and safety standards. They must ensure that novel features and mechanisms not only enhance performance but also comply with industry regulations and withstand rigorous testing. Collaboration with manufacturing, testing, and legal teams is crucial to navigate these complexities. Additionally, managing project timelines while addressing technical setbacks or supply chain issues is a common aspect of the role.

What is the difference between Senior Firearm Design Engineer vs Firearm Design Engineer?

AspectSenior Firearm Design EngineerFirearm Design Engineer
Required CredentialsBachelor's or Master's in Mechanical Engineering, firearms certification preferredBachelor's in Mechanical or Industrial Engineering, firearms knowledge
Work EnvironmentDesign labs, manufacturing facilities, R&D departmentsDesign offices, testing labs, manufacturing sites
Employer & Industry UsageFirearms manufacturers, defense contractorsFirearms companies, defense industry

Senior Firearm Design Engineers typically have more experience, advanced certifications, and lead complex projects, whereas Firearm Design Engineers focus on developing firearm components and prototypes. Both roles work closely within the same industry but differ in seniority and scope of responsibilities.

What are popular job titles related to Senior Firearm Design Engineer jobs in Elgin, IL?

For Senior Firearm Design Engineer jobs in Elgin, IL, the most frequently searched job titles are:

What job categories do people searching Senior Firearm Design Engineer jobs in Elgin, IL look for?

The top searched job categories for Senior Firearm Design Engineer jobs in Elgin, IL are:

What cities near Elgin, IL are hiring for Senior Firearm Design Engineer jobs?

Cities near Elgin, IL with the most Senior Firearm Design Engineer job openings:

Senior Firearm Design Engineer jobs near you

Senior Design Engineer

Suncast

Batavia, IL • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 17 days ago

Job description

Suncast Corporation is the leading US-based designer, manufacturer, and distributor of high-quality resin products for the home and industrial markets. A privately held company headquartered in Western Chicago, Illinois, Suncast prides itself on 35 years of innovation and sustainability across a wide range of product categories with materials proudly sourced in the USA. Everything we do is supported by the strength and ingenuity of American workers and we are committed to helping families across the country make the most of their unique spaces. We utilize state-of-the-art machinery and innovative manufacturing techniques to consistently engineer products of the highest possible quality.
The Senior Design Engineer is responsible for taking a product concept and developing it into a finished product. The Senior Design Engineer will lead all project-based activities from initial CAD design until production to successfully deliver projects on time, cost, and quality. Creates and verifies designs using CAE, manual methods, and functional test to minimize risk. Resulting products must meet cosmetic, functional, quality, cost, and timing expectations.
Responsibilities:
The following duties are considered essential to this position. Other responsibilities may be assigned.
  • Has a full understanding of area of specialization; resolves a wide range of issues in creative ways.
  • The Senior Design Engineer will have the ability to organize and prioritize simultaneous projects.
  • Strong understanding of mechanical principles.
  • The Senior Design Engineer will need a understanding of manufacturing processes from injection molding, blow molding, stamping, roll forming, and powder coating.
  • Has developed proficiency in a range of processes or procedures through job-related training and considerable on-the-job experience.
  • Completes a variety of atypical assignments.
  • Works within defined processes and procedures or methodologies and helps determine the appropriate approach for new assignments.
  • Works with a limited degree of supervision.
  • Acts as an informal resource for colleagues with less experience.
  • The Senior Design Engineer will develop solutions and recommendations; take ownership of the engineering process.
  • Represents the level at which career may stabilize for many years or even until retirement.
  • Understands and applies latest technology in designs.
  • May participate in activities related to protecting Suncast intellectual property.
  • Defines requirements to aid in the analysis and solving of problems.
  • The Design Engineer works within cross-company collaboration and develops positive relationships with other engineering disciplines and other Suncast functions, such as product management, sales, manufacturing, and marketing to support client needs.

Qualifications:
To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
  • A 4-year Bachelor of science degree in an appropriate engineering discipline (a Bachelor of applied science degree will NOT be accepted) from an accredited institution in the U.S. or a comparable foreign university.
  • Must have 8+ years of experience.
  • High level of expertise in solid modeling (SolidWorks preferred).
  • Strong mechanical aptitude.
  • Good conceptualization, visualization and creativity.
  • Good time management, prioritization and analytical problem solving.
  • Ability to perform detail-oriented work with high degree of accuracy.
  • Good design experience with Plastics, sheet metal, metal castings (Die and sand) with knowledge of material specs and use.
  • Good experience in new product design and development.
  • Knowledge & experience of GD&T required.
  • Knowledge of tools (FMEA, DOE, FEA, 8D etc) required.
  • Complies with record-keeping and file sharing conventions.
  • Adaptable, able to adjust to ongoing changes and improvements.
  • Experience with assemblies and mechanisms.
  • Good understanding of manufacturing processes.
  • Ability to define problems, collect data, establish facts, and draw valid conclusions. Ability to interpret an extensive variety of technical instructions in mathematical or diagram form and deal with several abstract and concrete variables.
  • This position requires a high degree of computer literacy. The employee must understand file management methods using Windows platforms. There must be a strong understanding of three-dimensional CAD methods and solid modeling methods. Experience in SolidWorks is a strong plus. This employee must also be thoroughly familiar with spreadsheets and be able to use features such as complex formulas and graphing.

Work Environment:
The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
While performing these duties, the employee will divide his or her time between an office, a manufacturing facility, and a workshop. Typically, offices are climate controlled and have a moderate noise level for an office. Manufacturing areas are subject to seasonal variations in temperature. Noise level is generally moderate for manufacturing. The workshop is temperature controlled although it may be subject to some seasonal variations in temperature and humidity. Noise level is moderate for a workshop. Safety equipment must be worn when in the manufacturing area and the workshop. Some travel to outside vendors may be required.
The Anticipated Pay Range for This Position: $85K-$115K annually.
Suncast offers a comprehensive benefits package including:
  • Medical, Dental, Prescription Drugs, Vision insurance, Telehealth benefits
  • Group Term Life insurance
  • 401K with employer match
  • Paid vacation time off
  • Paid holidays
  • Short- and long-term disability coverage
  • Health Savings Accounts (HSAs) & Flexible Spending Accounts (FSAs) for health
  • Paid Parental Leave (maternity & paternity)
  • Tuition Reimbursement

All qualified applicants will be given equal consideration regardless of race, age, sex, disability, sexual orientation, gender identity, marital status, color, religion, protected veteran status or national origin.

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